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IAC Assessment: OK0722
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IAC Assessment: OK0722
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center Oklahoma State University
Assessment Year 2006
Principal Product Automotive Softgoods
NAICS 326111 - Plastics Bag and Pouch Manufacturing
SIC 3083 - Laminated Plastics Plate & Sheet
Sales $10,000,000-$50,000,000
# of Employees 160
Plant Area (Sq.Ft.) 125,000
Annual Production 190,000 Pieces
Production Hrs. Annual 2,600
Location (State) OK
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $58,195 1,442,480 kWh $0.04
Electricity Demand $52,862 6,024 kW-months/year $8.78
Natural Gas $13,532 1,317 MMBtu $10.27
TOTAL ENERGY COSTS $126,547
RECOMMENDED SAVINGS* $28,073 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $14,476
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$5,766
Cost:
$10,375
$2,815 34,293 - - $2,951 287 - - $2,815
34,293
kWh
-
-
kW-months/year
$2,951
287
MMBtu
-
-
$
02: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$4,201
Cost:
$5,750
- - $4,201 399 - - - - -
-
kWh
$4,201
399
kW-months/year
-
-
MMBtu
-
-
$
03: 2.4234 COOL COMPRESSOR AIR INTAKE WITH HEAT EXCHANGER Savings:
$266
Cost:
$521
$122 3,016 $144 17 - - - - $122
3,016
kWh
$144
17
kW-months/year
-
-
MMBtu
-
-
$
04: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$2,193
Cost:
$40
$1,017 25,176 $1,176 144 - - - - $1,017
25,176
kWh
$1,176
144
kW-months/year
-
-
MMBtu
-
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$407
Cost:
$1,300
$188 4,655 $219 27 - - - - $188
4,655
kWh
$219
27
kW-months/year
-
-
MMBtu
-
-
$
06: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$2,157
Cost:
$15,330
- - - - $1,357 132 $800 - -
-
kWh
-
-
kW-months/year
$1,357
132
MMBtu
$800
-
$
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,066
Cost:
$1,600
$1,066 13,957 - - - - - - $1,066
13,957
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$10,222
Cost:
$67,616
$7,847 103,664 - - - - $2,375 - $7,847
103,664
kWh
-
-
kW-months/year
-
-
MMBtu
$2,375
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,795
Cost:
$8,054
$1,613 21,108 - - - - $182 - $1,613
21,108
kWh
-
-
kW-months/year
-
-
MMBtu
$182
-
$
TOTAL RECOMMENDED Savings:
$28,073
Cost:
$110,586
$14,668 205,869 $5,740 587 $4,308 419 $3,357 - $14,668
205,869
kWh
$5,740
587
kW-months/year
$4,308
419
MMBtu
$3,357
-
$
TOTAL IMPLEMENTED Savings:
$14,476
Cost:
$76,231
$10,599 152,964 $1,320 161 - - $2,557 - $10,599
152,964
kWh
$1,320
161
kW-months/year
-
-
MMBtu
$2,557
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes