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IAC Assessment: OK0722
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DOE MESC
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IAC Assessment: OK0722
IAC Center Oklahoma State University
Assessment Year 2006
Principal Product Automotive Softgoods
NAICS 326111 - Plastics Bag and Pouch Manufacturing
SIC 3083 - Laminated Plastics Plate & Sheet
Sales $10,000,000-$50,000,000
# of Employees 160
Plant Area (Sq.Ft.) 125,000
Annual Production 190,000 Pieces
Production Hrs. Annual 2,600
Location (State) OK
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $58,195 1,442,480 kWh $0.04
Electricity Demand $52,862 6,024 kW-months/year $8.78
Natural Gas $13,532 1,317 MMBtu $10.27
TOTAL ENERGY COSTS $126,547
RECOMMENDED SAVINGS* $28,073 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $14,476
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$5,766
Cost:
$10,375
$2,815 34,293 - - $2,951 287 - - $2,815
34,293
kWh
-
-
kW-months/year
$2,951
287
MMBtu
-
-
$
02: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$4,201
Cost:
$5,750
- - $4,201 399 - - - - -
-
kWh
$4,201
399
kW-months/year
-
-
MMBtu
-
-
$
03: 2.4234 COOL COMPRESSOR AIR INTAKE WITH HEAT EXCHANGER Savings:
$266
Cost:
$521
$122 3,016 $144 17 - - - - $122
3,016
kWh
$144
17
kW-months/year
-
-
MMBtu
-
-
$
04: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$2,193
Cost:
$40
$1,017 25,176 $1,176 144 - - - - $1,017
25,176
kWh
$1,176
144
kW-months/year
-
-
MMBtu
-
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$407
Cost:
$1,300
$188 4,655 $219 27 - - - - $188
4,655
kWh
$219
27
kW-months/year
-
-
MMBtu
-
-
$
06: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$2,157
Cost:
$15,330
- - - - $1,357 132 $800 - -
-
kWh
-
-
kW-months/year
$1,357
132
MMBtu
$800
-
$
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,066
Cost:
$1,600
$1,066 13,957 - - - - - - $1,066
13,957
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$10,222
Cost:
$67,616
$7,847 103,664 - - - - $2,375 - $7,847
103,664
kWh
-
-
kW-months/year
-
-
MMBtu
$2,375
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,795
Cost:
$8,054
$1,613 21,108 - - - - $182 - $1,613
21,108
kWh
-
-
kW-months/year
-
-
MMBtu
$182
-
$
TOTAL RECOMMENDED Savings:
$28,073
Cost:
$110,586
$14,668 205,869 $5,740 587 $4,308 419 $3,357 - $14,668
205,869
kWh
$5,740
587
kW-months/year
$4,308
419
MMBtu
$3,357
-
$
TOTAL IMPLEMENTED Savings:
$14,476
Cost:
$76,231
$10,599 152,964 $1,320 161 - - $2,557 - $10,599
152,964
kWh
$1,320
161
kW-months/year
-
-
MMBtu
$2,557
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes