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IAC Assessment: OK0742
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DOE MESC
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IAC Assessment: OK0742
IAC Center Oklahoma State University
Assessment Year 2007
Principal Product vehicle floor liners
NAICS 326121 - Unlaminated Plastics Profile Shape Manufacturing
SIC 3083 - Laminated Plastics Plate & Sheet
Sales $1,000,000-$5,000,000
# of Employees 100
Plant Area (Sq.Ft.) 160,000
Annual Production 500,000 Pieces
Production Hrs. Annual 6,240
Location (State) KS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $275,180 4,744,800 kWh $0.06
Electricity Demand $40,019 14,478 kW-months/year $2.76
Electricity Fees $77,525 - $ -
Natural Gas $2,748 409 MMBtu $6.72
TOTAL ENERGY COSTS $395,472
RECOMMENDED SAVINGS* $43,336 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $8,180
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$30,095
Cost:
$79,680
$27,558 555,610 $2,537 919 - - $27,558
555,610
kWh
$2,537
919
kW-months/year
-
-
MMBtu
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$2,095
Cost:
$3,851
- - - - $2,095 749 -
-
kWh
-
-
kW-months/year
$2,095
749
MMBtu
03: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$5,664
Cost:
$275
- - $5,664 2,052 - - -
-
kWh
$5,664
2,052
kW-months/year
-
-
MMBtu
04: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$2,966
Cost:
$5,529
$1,361 27,440 $1,605 581 - - $1,361
27,440
kWh
$1,605
581
kW-months/year
-
-
MMBtu
05: 2.2511 INSULATE BARE EQUIPMENT Savings:
$2,516
Cost:
$3,910
$2,516 43,376 - - - - $2,516
43,376
kWh
-
-
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$43,336
Cost:
$93,245
$31,435 626,426 $9,806 3,552 $2,095 749 $31,435
626,426
kWh
$9,806
3,552
kW-months/year
$2,095
749
MMBtu
TOTAL IMPLEMENTED Savings:
$8,180
Cost:
$4,185
$2,516 43,376 $5,664 2,052 - - $2,516
43,376
kWh
$5,664
2,052
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas