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IAC Assessment: OK0752
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IAC Assessment: OK0752
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center Oklahoma State University
Assessment Year 2007
Principal Product Structural Foam
NAICS 326140 - Polystyrene Foam Product Manufacturing
SIC 3086 - Plastics Foam Products
Sales $10,000,000-$50,000,000
# of Employees 190
Plant Area (Sq.Ft.) 200,000
Annual Production 1,000,000 Pieces
Production Hrs. Annual 6,240
Location (State) AR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $456,321 7,026,600 kWh $0.06
Natural Gas $101,796 8,780 MMBtu $11.59
TOTAL ENERGY COSTS $558,117
RECOMMENDED SAVINGS* $54,673 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Usage
$ kWh
01: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$3,323
Cost:
$2,319
$3,323 286 $3,323
286
kWh
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,360
Cost:
-
$1,360 71 $1,360
71
kWh
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,978
Cost:
$1,000
$3,978 261 $3,978
261
kWh
04: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$3,226
Cost:
$5,328
$3,226 - $3,226
-
kWh
05: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$9,113
Cost:
$12,000
$9,113 676 $9,113
676
kWh
06: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$239
Cost:
$70
$239 13 $239
13
kWh
07: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$8,114
Cost:
$7,711
$8,114 426 $8,114
426
kWh
08: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$4,548
Cost:
-
$4,548 - $4,548
-
kWh
09: 2.2612 USE COOLING TOWER WATER INSTEAD OF REFRIGERATION Savings:
$20,273
Cost:
$2,500
$20,273 983 $20,273
983
kWh
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$499
Cost:
$8,116
$499 108 $499
108
kWh
TOTAL RECOMMENDED Savings:
$54,673
Cost:
$39,044
$54,673 2,824 $54,673
2,824
kWh
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - -
-
kWh
Savings
Cost
$ kWh
Electricity Usage Electricity Usage