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IAC Assessment: OK0790
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IAC Assessment: OK0790
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IAC Center Oklahoma State University
Assessment Year 2010
Principal Product aircraft parts
NAICS 336413 - Other Aircraft Parts and Auxiliary Equipment Manufacturing
SIC 3728 - Aircraft Parts And Equipment, Nec
Sales $10,000,000-$50,000,000
# of Employees 120
Plant Area (Sq.Ft.) 150,000
Annual Production 100,000 Pieces
Production Hrs. Annual 3,120
Location (State) OK
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $409,383 7,467,600 kWh $0.05
Electricity Demand $144,257 22,437 kW-months/year $6.43
Natural Gas $70,670 13,739 MMBtu $5.14
TOTAL ENERGY COSTS $624,310
RECOMMENDED SAVINGS* $77,537 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $38,153
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.3417 USE WASTE HEAT WITH A CLOSED-CYCLE GAS TURBINE-GENERATOR SET TO COGENERATE ELECTRICITY AND HEAT Savings:
$22,023
Cost:
$495,980
$22,023 409,500 - - - - - - $22,023
409,500
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
02: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$7,353
Cost:
$30,200
- - - - - - $7,353 1,430 -
-
kWh
-
-
kW-months/year
-
-
$
$7,353
1,430
MMBtu
03: 2.6222 USE DRYING OVEN (BATCH TYPE) ON ALTERNATE DAYS OR OTHER OPTIMUM SCHEDULE TO RUN EQUIPMENT WITH FULL LOADS Savings:
$32,076
Cost:
-
- - $32,076 653 - - - - -
-
kWh
$32,076
653
kW-months/year
-
-
$
-
-
MMBtu
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$4,083
Cost:
$4,638
- - - - - - $4,083 635 -
-
kWh
-
-
kW-months/year
-
-
$
$4,083
635
MMBtu
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,871
Cost:
$1,750
$2,871 52,000 - - - - - - $2,871
52,000
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$810
Cost:
-
$810 14,727 - - - - - - $810
14,727
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
07: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$3,031
Cost:
$11,550
- - - - $3,031 - - - -
-
kWh
-
-
kW-months/year
$3,031
-
$
-
-
MMBtu
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,627
Cost:
$20,203
$2,627 47,771 - - - - - - $2,627
47,771
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,084
Cost:
$9,806
$2,084 37,896 - - - - - - $2,084
37,896
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$245
Cost:
$13
$245 4,462 - - - - - - $245
4,462
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
11: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$334
Cost:
$418
- - - - - - $334 65 -
-
kWh
-
-
kW-months/year
-
-
$
$334
65
MMBtu
TOTAL RECOMMENDED Savings:
$77,537
Cost:
$574,558
$30,660 566,356 $32,076 653 $3,031 - $11,770 2,130 $30,660
566,356
kWh
$32,076
653
kW-months/year
$3,031
-
$
$11,770
2,130
MMBtu
TOTAL IMPLEMENTED Savings:
$38,153
Cost:
$22,384
$5,743 104,233 $32,076 653 - - $334 65 $5,743
104,233
kWh
$32,076
653
kW-months/year
-
-
$
$334
65
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas