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IAC Assessment: OK0813
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IAC Assessment: OK0813
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IAC Center Oklahoma State University
Assessment Year 2011
Principal Product Oil country tubular goods
NAICS 331210 - Iron and Steel Pipe and Tube Manufacturing from Purchased Steel
SIC 3317 - Steel Pipe And Tubes
Sales $100,000,000-$500,000,000
# of Employees 170
Plant Area (Sq.Ft.) 3,284,424
Annual Production 65,000 Tons
Production Hrs. Annual 3,120
Location (State) OK
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $708,660 9,881,400 kWh $0.07
Electricity Demand $199,902 30,993 kW-months/year $6.45
Natural Gas $1,008,778 206,716 MMBtu $4.88
TOTAL ENERGY COSTS $1,917,341
RECOMMENDED SAVINGS* $247,300 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $104,341
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$116,318
Cost:
$187,782
- - - - $116,318 23,836 - - -
-
kWh
-
-
kW-months/year
$116,318
23,836
MMBtu
-
-
$
02: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$52,531
Cost:
$65,527
$52,531 750,456 - - - - - - $52,531
750,456
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$5,048
Cost:
$6,145
$5,048 72,116 - - - - - - $5,048
72,116
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,656
Cost:
$11,978
$1,656 23,658 - - - - - - $1,656
23,658
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,469
Cost:
$7,737
$1,469 20,987 - - - - - - $1,469
20,987
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$14,231
Cost:
$64,515
$14,231 203,302 - - - - - - $14,231
203,302
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
07: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$19,954
Cost:
$13,110
- - $19,954 3,093 - - - - -
-
kWh
$19,954
3,093
kW-months/year
-
-
MMBtu
-
-
$
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,672
Cost:
$990
$6,672 95,314 - - - - - - $6,672
95,314
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
09: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,037
Cost:
$190
- - - - $1,037 212 - - -
-
kWh
-
-
kW-months/year
$1,037
212
MMBtu
-
-
$
10: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$19,937
Cost:
$8,250
- - - - $19,937 4,086 - - -
-
kWh
-
-
kW-months/year
$19,937
4,086
MMBtu
-
-
$
11: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$8,447
Cost:
$25,472
- - - - - - $8,447 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$8,447
-
$
TOTAL RECOMMENDED Savings:
$247,300
Cost:
$391,696
$81,607 1,165,833 $19,954 3,093 $137,292 28,134 $8,447 - $81,607
1,165,833
kWh
$19,954
3,093
kW-months/year
$137,292
28,134
MMBtu
$8,447
-
$
TOTAL IMPLEMENTED Savings:
$104,341
Cost:
$177,541
$74,903 1,070,059 $19,954 3,093 $1,037 212 $8,447 - $74,903
1,070,059
kWh
$19,954
3,093
kW-months/year
$1,037
212
MMBtu
$8,447
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost