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IAC Assessment: OK0834
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IAC Assessment: OK0834
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IAC Center Oklahoma State University
Assessment Year 2012
Principal Product Tubings
NAICS 331420 - Copper Rolling, Drawing, Extruding, and Alloying
SIC 3351 - Copper Rolling And Drawing
Sales $10,000,000-$50,000,000
# of Employees 150
Plant Area (Sq.Ft.) 66,000
Annual Production 20,000,000 Pieces
Production Hrs. Annual 6,240
Location (State) AR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $83,016 1,877,800 kWh $0.04
Electricity Demand $34,982 4,766 kW-months/year $7.34
Natural Gas $34,301 4,235 MMBtu $8.10
TOTAL ENERGY COSTS $152,299
RECOMMENDED SAVINGS* $25,887 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $11,006
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$3,800
Cost:
-
- - - - - - $3,800 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$3,800
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,600
Cost:
$18,285
$1,490 33,700 $1,110 150 - - - - $1,490
33,700
kWh
$1,110
150
kW-months/year
-
-
MMBtu
-
-
$
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,900
Cost:
$900
$1,900 42,900 - - - - - - $1,900
42,900
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
04: 2.1232 KEEP BOILER TUBES CLEAN Savings:
$810
Cost:
$500
- - - - $810 100 - - -
-
kWh
-
-
kW-months/year
$810
100
MMBtu
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,755
Cost:
$1,500
$1,755 39,700 - - - - - - $1,755
39,700
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
06: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$3,509
Cost:
$2,000
$3,509 79,400 - - - - - - $3,509
79,400
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,772
Cost:
$13,200
$1,772 40,100 - - - - - - $1,772
40,100
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
08: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$4,641
Cost:
-
$4,641 105,000 - - - - - - $4,641
105,000
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
09: 2.6242 MINIMIZE OPERATION OF EQUIPMENT MAINTAINED IN STANDBY CONDITION Savings:
$5,100
Cost:
-
$1,857 42,000 - - $3,243 400 - - $1,857
42,000
kWh
-
-
kW-months/year
$3,243
400
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$25,887
Cost:
$36,385
$16,924 382,800 $1,110 150 $4,053 500 $3,800 - $16,924
382,800
kWh
$1,110
150
kW-months/year
$4,053
500
MMBtu
$3,800
-
$
TOTAL IMPLEMENTED Savings:
$11,006
Cost:
$2,000
$6,396 144,700 - - $810 100 $3,800 - $6,396
144,700
kWh
-
-
kW-months/year
$810
100
MMBtu
$3,800
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost