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IAC Assessment: OK0886
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IAC Assessment: OK0886
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IAC Center Oklahoma State University
Assessment Year 2014
Principal Product Plastic
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $1,000,000-$5,000,000
# of Employees 16
Plant Area (Sq.Ft.) 62,000
Annual Production 1,000,000 Tons
Production Hrs. Annual 6,240
Location (State) KS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $198,713 2,128,525 kWh $0.09
Natural Gas $17,044 1,848 MMBtu $9.22
TOTAL ENERGY COSTS $215,757
RECOMMENDED SAVINGS* $59,975 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $19,560
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$13,646
Cost:
$17,062
$13,646 146,098 - - $13,646
146,098
kWh
-
-
MMBtu
02: 2.6241 REDUCE TEMPERATURE OF PROCESS EQUIPMENT WHEN ON STANDBY Savings:
$17,969
Cost:
-
$17,969 192,386 - - $17,969
192,386
kWh
-
-
MMBtu
03: 2.7444 CLOSE HOLES AND OPENINGS IN BUILDING SUCH AS BROKEN WINDOWS Savings:
$1,066
Cost:
$717
- - $1,066 116 -
-
kWh
$1,066
116
MMBtu
04: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$5,915
Cost:
-
- - $5,915 641 -
-
kWh
$5,915
641
MMBtu
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$6,721
Cost:
$11,599
$6,721 71,957 - - $6,721
71,957
kWh
-
-
MMBtu
06: 2.6242 MINIMIZE OPERATION OF EQUIPMENT MAINTAINED IN STANDBY CONDITION Savings:
$10,866
Cost:
-
$10,866 116,340 - - $10,866
116,340
kWh
-
-
MMBtu
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$870
Cost:
$200
$870 9,310 - - $870
9,310
kWh
-
-
MMBtu
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$557
Cost:
-
$557 5,959 - - $557
5,959
kWh
-
-
MMBtu
09: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$548
Cost:
$686
$548 5,869 - - $548
5,869
kWh
-
-
MMBtu
10: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,262
Cost:
$1,188
$1,262 13,507 - - $1,262
13,507
kWh
-
-
MMBtu
11: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$555
Cost:
$1,660
$555 5,940 - - $555
5,940
kWh
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$59,975
Cost:
$33,112
$52,994 567,366 $6,981 757 $52,994
567,366
kWh
$6,981
757
MMBtu
TOTAL IMPLEMENTED Savings:
$19,560
Cost:
$14,145
$19,560 209,416 - - $19,560
209,416
kWh
-
-
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas