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IAC Assessment: OK0892
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IAC Assessment: OK0892
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IAC Center Oklahoma State University
Assessment Year 2014
Principal Product Iron Powder Cores
NAICS 334419 - Other Electronic Component Manufacturing
SIC 3679 - Electronic Components, Nec
Sales $5,000,000-$10,000,000
# of Employees 30
Plant Area (Sq.Ft.) 43,000
Annual Production 17,200,000 Pieces
Production Hrs. Annual 4,160
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $104,627 1,541,479 kWh $0.07
Electricity Demand $32,390 5,813 kW-months/year $5.57
Natural Gas $36,188 6,178 MMBtu $5.86
TOTAL ENERGY COSTS $173,205
RECOMMENDED SAVINGS* $23,345 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $1,475
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$635
Cost:
$689
- - - - $635 108 -
-
kWh
-
-
kW-months/year
$635
108
MMBtu
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,055
Cost:
$560
$1,055 15,517 - - - - $1,055
15,517
kWh
-
-
kW-months/year
-
-
MMBtu
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,809
Cost:
$7,935
$2,350 34,560 $459 83 - - $2,350
34,560
kWh
$459
83
kW-months/year
-
-
MMBtu
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,538
Cost:
$1,619
$1,285 18,900 $253 46 - - $1,285
18,900
kWh
$253
46
kW-months/year
-
-
MMBtu
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,294
Cost:
$3,969
$1,294 19,028 - - - - $1,294
19,028
kWh
-
-
kW-months/year
-
-
MMBtu
06: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$2,109
Cost:
$2,560
$2,109 31,011 - - - - $2,109
31,011
kWh
-
-
kW-months/year
-
-
MMBtu
07: 2.7211 CLEAN AND MAINTAIN REFRIGERANT CONDENSERS AND TOWERS Savings:
$105
Cost:
$28
$91 1,332 $15 3 - - $91
1,332
kWh
$15
3
kW-months/year
-
-
MMBtu
08: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$148
Cost:
$160
$124 1,825 - - $23 4 $124
1,825
kWh
-
-
kW-months/year
$23
4
MMBtu
09: 2.1224 REPLACE BOILER Savings:
$3,189
Cost:
$14,400
- - - - $3,189 544 -
-
kWh
-
-
kW-months/year
$3,189
544
MMBtu
10: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$167
Cost:
$660
- - - - $167 28 -
-
kWh
-
-
kW-months/year
$167
28
MMBtu
11: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$3,802
Cost:
$10,000
- - - - $3,802 649 -
-
kWh
-
-
kW-months/year
$3,802
649
MMBtu
12: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$3,648
Cost:
$10,200
$3,932 57,824 $1,848 334 $(-2,132) (-364) $3,932
57,824
kWh
$1,848
334
kW-months/year
$(-2,132)
(-364)
MMBtu
13: 2.2511 INSULATE BARE EQUIPMENT Savings:
$2,848
Cost:
$899
- - - - $2,848 486 -
-
kWh
-
-
kW-months/year
$2,848
486
MMBtu
TOTAL RECOMMENDED Savings:
$23,345
Cost:
$53,679
$12,240 179,997 $2,574 465 $8,531 1,456 $12,240
179,997
kWh
$2,574
465
kW-months/year
$8,531
1,456
MMBtu
TOTAL IMPLEMENTED Savings:
$1,475
Cost:
$1,408
$1,270 18,674 $15 3 $190 32 $1,270
18,674
kWh
$15
3
kW-months/year
$190
32
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas