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IAC Assessment: OK0895
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IAC Assessment: OK0895
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IAC Center Oklahoma State University
Assessment Year 2014
Principal Product Sucker Rods
NAICS 333132 - Oil and Gas Field Machinery and Equipment Manufacturing
SIC 3533 - Oil And Gas Field Machinery
Sales $10,000,000-$50,000,000
# of Employees 100
Plant Area (Sq.Ft.) 144,000
Annual Production 650 Thousand Feet
Production Hrs. Annual 2,600
Location (State) OK
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $153,844 2,219,600 kWh $0.07
Electricity Demand $96,159 14,636 kW-months/year $6.57
Natural Gas $334,455 45,083 MMBtu $7.42
TOTAL ENERGY COSTS $584,458
RECOMMENDED SAVINGS* $72,679 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $2,230
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$829
Cost:
$689
- - - - - - $829 112 -
-
kWh
-
-
kW-months/year
-
-
$
$829
112
MMBtu
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$383
Cost:
$678
$383 5,544 - - - - - - $383
5,544
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$706
Cost:
$1,400
$706 10,228 - - - - - - $706
10,228
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
04: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$669
Cost:
$1,452
$669 9,702 - - - - - - $669
9,702
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
05: 2.7134 USE PHOTOCELL CONTROLS Savings:
$16,923
Cost:
$24,600
$16,923 245,263 - - - - - - $16,923
245,263
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,754
Cost:
$5,850
$1,754 25,420 - - - - - - $1,754
25,420
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
07: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$15,028
Cost:
$32,400
- - - - - - $15,028 2,025 -
-
kWh
-
-
kW-months/year
-
-
$
$15,028
2,025
MMBtu
08: 2.2511 INSULATE BARE EQUIPMENT Savings:
$16,794
Cost:
$3,436
- - - - - - $16,794 2,263 -
-
kWh
-
-
kW-months/year
-
-
$
$16,794
2,263
MMBtu
09: 2.1135 REPAIR FURNACES AND OVEN DOORS SO THAT THEY SEAL EFFICIENTLY Savings:
$854
Cost:
$70
- - - - - - $854 115 -
-
kWh
-
-
kW-months/year
-
-
$
$854
115
MMBtu
10: 2.2511 INSULATE BARE EQUIPMENT Savings:
$9,518
Cost:
$5,258
- - - - - - $9,518 1,283 -
-
kWh
-
-
kW-months/year
-
-
$
$9,518
1,283
MMBtu
11: 2.7211 CLEAN AND MAINTAIN REFRIGERANT CONDENSERS AND TOWERS Savings:
$182
Cost:
$158
$142 2,057 $40 6 - - - - $142
2,057
kWh
$40
6
kW-months/year
-
-
$
-
-
MMBtu
12: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$4,033
Cost:
$14,580
$4,033 58,445 - - - - - - $4,033
58,445
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
13: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$5,006
Cost:
-
- - - - $5,006 - - - -
-
kWh
-
-
kW-months/year
$5,006
-
$
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$72,679
Cost:
$90,571
$24,609 356,659 $40 6 $5,006 - $43,023 5,798 $24,609
356,659
kWh
$40
6
kW-months/year
$5,006
-
$
$43,023
5,798
MMBtu
TOTAL IMPLEMENTED Savings:
$2,230
Cost:
$2,922
$1,375 19,930 - - - - $854 115 $1,375
19,930
kWh
-
-
kW-months/year
-
-
$
$854
115
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas