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IAC Assessment: OK0904
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IAC Assessment: OK0904
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IAC Center Oklahoma State University
Assessment Year 2015
Principal Product circuit board assemblies
NAICS 334412 - Bare Printed Circuit Board Manufacturing
SIC 3672 - Printed Circuit Boards
Sales $10,000,000-$50,000,000
# of Employees 160
Plant Area (Sq.Ft.) 65,000
Annual Production 12,000 Pieces
Production Hrs. Annual 2,875
Location (State) AR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $113,297 2,022,224 kWh $0.06
Electricity Demand $43,345 5,595 kW-months/year $7.75
Natural Gas $15,456 1,978 MMBtu $7.81
TOTAL ENERGY COSTS $172,098
RECOMMENDED SAVINGS* $38,303 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $17,360
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Electricity Usage Electricity Demand Electricity Fees
$ kWh $ kW-months/year $ $
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$4,880
Cost:
$14,220
- - - - $4,880 - -
-
kWh
-
-
kW-months/year
$4,880
-
$
02: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$5,563
Cost:
$180
- - - - $5,563 - -
-
kWh
-
-
kW-months/year
$5,563
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,580
Cost:
$12,793
$1,046 18,678 $535 69 - - $1,046
18,678
kWh
$535
69
kW-months/year
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$566
Cost:
$3,240
$566 10,102 - - - - $566
10,102
kWh
-
-
kW-months/year
-
-
$
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,292
Cost:
$2,535
$1,292 23,079 - - - - $1,292
23,079
kWh
-
-
kW-months/year
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,742
Cost:
$950
$1,742 31,113 - - - - $1,742
31,113
kWh
-
-
kW-months/year
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,742
Cost:
$950
$1,742 31,113 - - - - $1,742
31,113
kWh
-
-
kW-months/year
-
-
$
08: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$2,777
Cost:
$6,922
$3,645 65,088 $(-868) (-112) - - $3,645
65,088
kWh
$(-868)
(-112)
kW-months/year
-
-
$
09: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$6,591
Cost:
$200
$6,591 117,700 - - - - $6,591
117,700
kWh
-
-
kW-months/year
-
-
$
10: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$9,428
Cost:
$35,000
$593 10,583 $8,835 1,140 - - $593
10,583
kWh
$8,835
1,140
kW-months/year
-
-
$
11: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$2,141
Cost:
$1,500
$2,141 38,230 - - - - $2,141
38,230
kWh
-
-
kW-months/year
-
-
$
TOTAL RECOMMENDED Savings:
$38,303
Cost:
$78,490
$19,358 345,686 $8,502 1,097 $10,443 - $19,358
345,686
kWh
$8,502
1,097
kW-months/year
$10,443
-
$
TOTAL IMPLEMENTED Savings:
$17,360
Cost:
$20,335
$6,917 123,535 - - $10,443 - $6,917
123,535
kWh
-
-
kW-months/year
$10,443
-
$
Savings
Cost
$ kWh $ kW-months/year $ $
Electricity Usage Electricity Demand Electricity Fees Electricity Usage Electricity Demand Electricity Fees