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IAC Assessment: OK0933
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IAC Assessment: OK0933
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IAC Center Oklahoma State University
Assessment Year 2016
Principal Product Packaged meats
NAICS 311612 - Meat Processed from Carcasses
SIC 2013 - Sausages And Other Prepared Meats
Sales $100,000,000-$500,000,000
# of Employees 492
Plant Area (Sq.Ft.) 300,000
Annual Production 112,000,000 Pounds
Production Hrs. Annual 8,760
Location (State) KS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $933,761 22,232,400 kWh $0.04
Electricity Demand $751,637 41,504 kW-months/year $18.11
Natural Gas $721,811 166,895 MMBtu $4.32
TOTAL ENERGY COSTS $2,900,109
RECOMMENDED SAVINGS* $426,172 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $77,686
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Consumption By-product Production Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Consumption By-product Production
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$32,999
Cost:
$48,276
$20,742 493,854 $12,257 677 - - - - - - - - $20,742
493,854
kWh
$12,257
677
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,290
Cost:
$20,770
$1,660 39,529 $2,630 145 - - - - - - - - $1,660
39,529
kWh
$2,630
145
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,485
Cost:
$7,280
$1,485 35,358 - - - - - - - - - - $1,485
35,358
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
04: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$3,259
Cost:
-
$1,494 35,565 $1,765 97 - - - - - - - - $1,494
35,565
kWh
$1,765
97
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
05: 2.2121 INCREASE AMOUNT OF CONDENSATE RETURNED Savings:
$24,062
Cost:
$20,162
- - - - - - - - $24,062 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$24,062
-
Tgal
-
-
$
06: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$2,272
Cost:
$3,404
- - - - - - $2,272 526 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$2,272
526
MMBtu
-
-
Tgal
-
-
$
07: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$353
Cost:
$240
- - - - - - $353 80 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$353
80
MMBtu
-
-
Tgal
-
-
$
08: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$16,193
Cost:
$83,117
$16,193 385,545 - - - - - - - - - - $16,193
385,545
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$8,966
Cost:
$2,400
$8,966 213,475 - - - - - - - - - - $8,966
213,475
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
10: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$22,618
Cost:
$10,720
$22,618 538,532 - - - - - - - - - - $22,618
538,532
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
11: 2.3417 USE WASTE HEAT WITH A CLOSED-CYCLE GAS TURBINE-GENERATOR SET TO COGENERATE ELECTRICITY AND HEAT Savings:
$285,555
Cost:
$1,927,657
- - - - $667,620 - $(-382,065) (-88,441) - - - - -
-
kWh
-
-
kW-months/year
$667,620
-
$
$(-382,065)
(-88,441)
MMBtu
-
-
Tgal
-
-
$
12: 3.6125 SELL COMBUSTIBLE WASTE Savings:
$24,120
Cost:
$480
- - - - - - - - - - $24,120 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
$24,120
-
$
TOTAL RECOMMENDED Savings:
$426,172
Cost:
$2,124,506
$73,158 1,741,858 $16,652 920 $667,620 - $(-379,440) (-87,835) $24,062 - $24,120 - $73,158
1,741,858
kWh
$16,652
920
kW-months/year
$667,620
-
$
$(-379,440)
(-87,835)
MMBtu
$24,062
-
Tgal
$24,120
-
$
TOTAL IMPLEMENTED Savings:
$77,686
Cost:
$102,532
$34,347 817,781 $16,652 920 - - $2,625 606 $24,062 - - - $34,347
817,781
kWh
$16,652
920
kW-months/year
-
-
$
$2,625
606
MMBtu
$24,062
-
Tgal
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Consumption By-product Production Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Consumption By-product Production