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IAC Assessment: OK0958
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IAC Assessment: OK0958
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IAC Center Oklahoma State University
Assessment Year 2016
Principal Product Processed milk
NAICS 311514 - Dry, Condensed, and Evaporated Dairy Product Manufacturing
SIC 2026 - Fluid Milk
Sales $50,000,000-$100,000,000
# of Employees 140
Plant Area (Sq.Ft.) 65,000
Annual Production 299,000,000 Units
Production Hrs. Annual 8,760
Location (State) KS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $592,255 15,975,792 kWh $0.04
Electricity Demand $565,253 27,721 kW-months/year $20.39
Electricity Fees $1,890 - $ -
Natural Gas $274,767 71,064 MMBtu $3.87
TOTAL ENERGY COSTS $1,434,165
RECOMMENDED SAVINGS* $422,135 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $93,667
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$7,160
Cost:
$17,885
$3,102 83,838 $4,058 199 - - - - $3,102
83,838
kWh
$4,058
199
kW-months/year
-
-
MMBtu
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$7,735
Cost:
$9,149
$5,309 143,489 $2,426 119 - - - - $5,309
143,489
kWh
$2,426
119
kW-months/year
-
-
MMBtu
-
-
$
03: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$7,914
Cost:
$3,250
- - - - $7,914 2,045 - - -
-
kWh
-
-
kW-months/year
$7,914
2,045
MMBtu
-
-
$
04: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$2,461
Cost:
$2,000
- - - - $2,461 636 - - -
-
kWh
-
-
kW-months/year
$2,461
636
MMBtu
-
-
$
05: 2.1121 USE INSULATION IN FURNACES TO FACILITATE HEATING / COOLING Savings:
$1,954
Cost:
$1,227
- - - - $1,954 505 - - -
-
kWh
-
-
kW-months/year
$1,954
505
MMBtu
-
-
$
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$4,623
Cost:
$520
$2,645 71,482 $1,978 97 - - - - $2,645
71,482
kWh
$1,978
97
kW-months/year
-
-
MMBtu
-
-
$
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,755
Cost:
-
$2,755 74,460 - - - - - - $2,755
74,460
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
08: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$2,283
Cost:
$4,147
- - - - $2,283 590 - - -
-
kWh
-
-
kW-months/year
$2,283
590
MMBtu
-
-
$
09: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$30,455
Cost:
-
$30,455 823,121 - - - - - - $30,455
823,121
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
10: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$24,151
Cost:
$70,000
$24,151 652,727 - - - - - - $24,151
652,727
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
11: 2.2622 REPLACE EXISTING CHILLER WITH HIGH EFFICIENCY MODEL Savings:
$16,955
Cost:
$100,000
$16,955 458,242 - - - - - - $16,955
458,242
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
12: 2.3132 RECHARGE BATTERIES ON DURING OFF-PEAK DEMAND PERIODS Savings:
$3,996
Cost:
-
- - $3,996 196 - - - - -
-
kWh
$3,996
196
kW-months/year
-
-
MMBtu
-
-
$
13: 2.3417 USE WASTE HEAT WITH A CLOSED-CYCLE GAS TURBINE-GENERATOR SET TO COGENERATE ELECTRICITY AND HEAT Savings:
$309,693
Cost:
$1,927,657
$486,180 13,140,000 $376,020 18,000 $(-342,267) (-88,441) $(-210,240) - $486,180
13,140,000
kWh
$376,020
18,000
kW-months/year
$(-342,267)
(-88,441)
MMBtu
$(-210,240)
-
$
TOTAL RECOMMENDED Savings:
$422,135
Cost:
$2,135,835
$571,552 15,447,359 $388,478 18,611 $(-327,655) (-84,665) $(-210,240) - $571,552
15,447,359
kWh
$388,478
18,611
kW-months/year
$(-327,655)
(-84,665)
MMBtu
$(-210,240)
-
$
TOTAL IMPLEMENTED Savings:
$93,667
Cost:
$184,399
$76,870 2,077,579 $6,422 315 $10,375 2,681 - - $76,870
2,077,579
kWh
$6,422
315
kW-months/year
$10,375
2,681
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost