IAC logo
IAC Assessment: OK0961
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: OK0961
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center Oklahoma State University
Assessment Year 2017
Principal Product Steel wires
NAICS 331222 - Steel Wire Drawing
SIC 3315 - Steel Wire And Related Products
Sales $50,000,000-$100,000,000
# of Employees 204
Plant Area (Sq.Ft.) 400,000
Annual Production 21,000 Units
Production Hrs. Annual 7,200
Location (State) OK
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,747,680 36,880,800 kWh $0.05
Electricity Demand $898,762 80,331 kW-months/year $11.19
Natural Gas $450,070 139,617 MMBtu $3.22
TOTAL ENERGY COSTS $3,328,131
RECOMMENDED SAVINGS* $1,770,265 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $1,730
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ Tgal $ Tgal $ $
01: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$1,024
Cost:
$5,000
$1,024 21,778 - - - - - - - - - - $1,024
21,778
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
02: 2.7211 CLEAN AND MAINTAIN REFRIGERANT CONDENSERS AND TOWERS Savings:
$1,730
Cost:
$400
$898 19,126 $832 74 - - - - - - - - $898
19,126
kWh
$832
74
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
03: 2.6232 INSTALL SET-BACK TIMERS Savings:
$605
Cost:
$800
$141 2,998 - - $464 144 - - - - - - $141
2,998
kWh
-
-
kW-months/year
$464
144
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$80,050
Cost:
$185,484
$60,365 1,284,356 $19,685 1,759 - - - - - - - - $60,365
1,284,356
kWh
$19,685
1,759
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,978
Cost:
$7,268
$944 20,093 $1,034 92 - - - - - - - - $944
20,093
kWh
$1,034
92
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$831
Cost:
$3,220
$831 17,679 - - - - - - - - - - $831
17,679
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
07: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$216,378
Cost:
$7,000
$137,617 2,928,020 $78,761 7,039 - - - - - - - - $137,617
2,928,020
kWh
$78,761
7,039
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
08: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$12,104
Cost:
$792
$4,791 101,945 $7,313 654 - - - - - - - - $4,791
101,945
kWh
$7,313
654
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
09: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$50,374
Cost:
$124,000
$50,374 1,071,798 - - - - - - - - - - $50,374
1,071,798
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
10: 2.2514 COVER OPEN TANKS Savings:
$27,427
Cost:
$3,900
- - - - $27,427 8,518 - - - - - - -
-
kWh
-
-
kW-months/year
$27,427
8,518
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
11: 2.4131 SIZE ELECTRIC MOTORS FOR PEAK OPERATING EFFICIENCY Savings:
$44,544
Cost:
$8,817
$29,524 628,178 $15,020 1,342 - - - - - - - - $29,524
628,178
kWh
$15,020
1,342
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
12: 3.5132 REUSE RICH WHITE WATER IN OTHER APPLICATIONS Savings:
$523,580
Cost:
$500,000
- - - - - - $292,146 42,900 $231,434 69,292 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$292,146
42,900
Tgal
$231,434
69,292
Tgal
-
-
$
13: 2.3417 USE WASTE HEAT WITH A CLOSED-CYCLE GAS TURBINE-GENERATOR SET TO COGENERATE ELECTRICITY AND HEAT Savings:
$311,801
Cost:
$1,832,665
$457,517 9,734,400 $209,477 18,720 $(-198,963) (-61,713) - - - - $(-156,230) - $457,517
9,734,400
kWh
$209,477
18,720
kW-months/year
$(-198,963)
(-61,713)
MMBtu
-
-
Tgal
-
-
Tgal
$(-156,230)
-
$
14: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$497,839
Cost:
$3,000,000
$86,942 1,830,360 $410,897 34,342 - - - - - - - - $86,942
1,830,360
kWh
$410,897
34,342
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$1,770,265
Cost:
$5,679,346
$830,968 17,660,731 $743,019 64,023 $(-171,072) (-53,051) $292,146 42,900 $231,434 69,292 $(-156,230) - $830,968
17,660,731
kWh
$743,019
64,023
kW-months/year
$(-171,072)
(-53,051)
MMBtu
$292,146
42,900
Tgal
$231,434
69,292
Tgal
$(-156,230)
-
$
TOTAL IMPLEMENTED Savings:
$1,730
Cost:
$400
$898 19,126 $832 74 - - - - - - - - $898
19,126
kWh
$832
74
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ Tgal $ $
Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal Administrative Changes