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IAC Assessment: OK0978
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IAC Assessment: OK0978
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Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
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IAC Center Oklahoma State University
Assessment Year 2017
Principal Product paint and coating
NAICS 325510 - Paint and Coating Manufacturing
SIC 2851 - Paints And Allied Products
Sales $50,000,000-$100,000,000
# of Employees 150
Plant Area (Sq.Ft.) 220,000
Annual Production 8,000 Thousand Gallons
Production Hrs. Annual 6,240
Location (State) KS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $297,635 7,551,960 kWh $0.04
Electricity Demand $344,993 17,639 kW-months/year $19.56
Natural Gas $87,595 18,549 MMBtu $4.72
TOTAL ENERGY COSTS $730,223
RECOMMENDED SAVINGS* $90,964 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $9,100
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$18,551
Cost:
$40,582
- - - - $18,551 - - - -
-
kWh
-
-
kW-months/year
$18,551
-
$
-
-
MMBtu
02: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$4,546
Cost:
$20,000
- - - - - - $4,546 957 -
-
kWh
-
-
kW-months/year
-
-
$
$4,546
957
MMBtu
03: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$2,233
Cost:
$2,000
- - - - - - $2,233 470 -
-
kWh
-
-
kW-months/year
-
-
$
$2,233
470
MMBtu
04: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$988
Cost:
$4,800
- - - - - - $988 208 -
-
kWh
-
-
kW-months/year
-
-
$
$988
208
MMBtu
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$7,833
Cost:
$2,777
- - - - - - $7,833 1,649 -
-
kWh
-
-
kW-months/year
-
-
$
$7,833
1,649
MMBtu
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,519
Cost:
$410
$1,519 38,955 - - - - - - $1,519
38,955
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
07: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$27,821
Cost:
$74,753
$27,821 713,362 - - - - - - $27,821
713,362
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,821
Cost:
$27,209
$2,816 72,206 $3,005 155 - - - - $2,816
72,206
kWh
$3,005
155
kW-months/year
-
-
$
-
-
MMBtu
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,046
Cost:
$1,446
$484 12,400 $562 29 - - - - $484
12,400
kWh
$562
29
kW-months/year
-
-
$
-
-
MMBtu
10: 2.3132 RECHARGE BATTERIES ON DURING OFF-PEAK DEMAND PERIODS Savings:
$19,215
Cost:
-
- - $19,215 991 - - - - -
-
kWh
$19,215
991
kW-months/year
-
-
$
-
-
MMBtu
11: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$1,391
Cost:
$3,600
$538 13,797 $853 44 - - - - $538
13,797
kWh
$853
44
kW-months/year
-
-
$
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$90,964
Cost:
$177,577
$33,178 850,720 $23,635 1,219 $18,551 - $15,600 3,284 $33,178
850,720
kWh
$23,635
1,219
kW-months/year
$18,551
-
$
$15,600
3,284
MMBtu
TOTAL IMPLEMENTED Savings:
$9,100
Cost:
$30,655
$3,300 84,606 $3,567 184 - - $2,233 470 $3,300
84,606
kWh
$3,567
184
kW-months/year
-
-
$
$2,233
470
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas