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IAC Assessment: OK1013
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IAC Assessment: OK1013
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Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
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IAC Center Oklahoma State University
Assessment Year 2019
Principal Product Small diameter pipes
NAICS 331210 - Iron and Steel Pipe and Tube Manufacturing from Purchased Steel
SIC 3317 - Steel Pipe And Tubes
Sales $50,000,000-$100,000,000
# of Employees 400
Plant Area (Sq.Ft.) 414,141
Annual Production 192,000 Tons
Production Hrs. Annual 7,488
Location (State) AR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,196,134 29,904,336 kWh $0.04
Electricity Demand $882,677 81,022 kW-months/year $10.89
TOTAL ENERGY COSTS $2,078,811
RECOMMENDED SAVINGS* $362,369 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $76,891
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Primary Raw Material Electricity Usage Electricity Demand Personnel Changes Primary Raw Material
$ kWh $ kW-months/year $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$11,284
Cost:
$4,982
$13,034 325,853 - - $(-1,750) - - - $13,034
325,853
kWh
-
-
kW-months/year
$(-1,750)
-
$
-
-
$
02: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$14,945
Cost:
-
$14,945 373,634 - - - - - - $14,945
373,634
kWh
-
-
kW-months/year
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$60,608
Cost:
$35,153
$44,142 1,103,549 $16,466 1,512 - - - - $44,142
1,103,549
kWh
$16,466
1,512
kW-months/year
-
-
$
-
-
$
04: 2.4131 SIZE ELECTRIC MOTORS FOR PEAK OPERATING EFFICIENCY Savings:
$5,610
Cost:
$6,480
$1,711 42,771 $3,899 358 - - - - $1,711
42,771
kWh
$3,899
358
kW-months/year
-
-
$
-
-
$
05: 3.4159 REPLACE TREATED WATER WITH WELL / SURFACE WATER Savings:
$264,923
Cost:
$206,847
$(-1,761) (-44,032) $(-947) (-87) - - $267,631 - $(-1,761)
(-44,032)
kWh
$(-947)
(-87)
kW-months/year
-
-
$
$267,631
-
$
06: 2.7211 CLEAN AND MAINTAIN REFRIGERANT CONDENSERS AND TOWERS Savings:
$4,999
Cost:
$4,520
$3,638 90,947 $1,361 125 - - - - $3,638
90,947
kWh
$1,361
125
kW-months/year
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$362,369
Cost:
$257,982
$75,709 1,892,722 $20,779 1,908 $(-1,750) - $267,631 - $75,709
1,892,722
kWh
$20,779
1,908
kW-months/year
$(-1,750)
-
$
$267,631
-
$
TOTAL IMPLEMENTED Savings:
$76,891
Cost:
$44,655
$60,814 1,520,349 $17,827 1,637 $(-1,750) - - - $60,814
1,520,349
kWh
$17,827
1,637
kW-months/year
$(-1,750)
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Personnel Changes Primary Raw Material Electricity Usage Electricity Demand Personnel Changes Primary Raw Material