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IAC Assessment: OK1013
Sponsored by:
EERE AMO
IAC logo
IAC Assessment: OK1013
Due to University and State restrictions around the country, all IAC assessment activities are temporarily on hold.
Click here for details about Coronavirus (COVID-19) Recovery Support programs
IAC Center Oklahoma State University
Assessment Year 2019
Principal Product Small diameter pipes
NAICS 331210 - Iron and Steel Pipe and Tube Manufacturing from Purchased Steel
SIC 3317 - Steel Pipe And Tubes
Sales $60,024,000
# of Employees 400
Plant Area (Sq.Ft.) 414,141
Annual Production 192,000 Tons
Production Hrs. Annual 7,488
Location (State) AR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,196,134 29,904,336 kWh $0.04
Electricity Demand $882,677 81,022 kW/month $10.89
TOTAL ENERGY COSTS $2,078,811
RECOMMENDED SAVINGS* $362,369 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $76,891
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Primary Raw Material Electricity Usage Electricity Demand Personnel Changes Primary Raw Material
$ kWh $ kW/month $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$11,284
Cost:
$4,982
$13,034 325,853 - - $(-1,750) - - - $13,034
325,853
kWh
-
-
kW/month
$(-1,750)
-
$
-
-
$
02: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$14,945
Cost:
-
$14,945 373,634 - - - - - - $14,945
373,634
kWh
-
-
kW/month
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$60,608
Cost:
$35,153
$44,142 1,103,549 $16,466 1,512 - - - - $44,142
1,103,549
kWh
$16,466
1,512
kW/month
-
-
$
-
-
$
04: 2.4131 REPLACE OVER-SIZE MOTORS AND PUMPS WITH OPTIMUM SIZE Savings:
$5,610
Cost:
$6,480
$1,711 42,771 $3,899 358 - - - - $1,711
42,771
kWh
$3,899
358
kW/month
-
-
$
-
-
$
05: 3.4159 REPLACE TREATED WATER WITH WELL / SURFACE WATER Savings:
$264,923
Cost:
$206,847
$(-1,761) (-44,032) $(-947) (-87) - - $267,631 - $(-1,761)
(-44,032)
kWh
$(-947)
(-87)
kW/month
-
-
$
$267,631
-
$
06: 2.7211 CLEAN AND MAINTAIN REFRIGERANT CONDENSERS AND TOWERS Savings:
$4,999
Cost:
$4,520
$3,638 90,947 $1,361 125 - - - - $3,638
90,947
kWh
$1,361
125
kW/month
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$362,369
Cost:
$257,982
$75,709 1,892,722 $20,779 1,908 $(-1,750) - $267,631 - $75,709
1,892,722
kWh
$20,779
1,908
kW/month
$(-1,750)
-
$
$267,631
-
$
TOTAL IMPLEMENTED Savings:
$76,891
Cost:
$44,655
$60,814 1,520,349 $17,827 1,637 $(-1,750) - - - $60,814
1,520,349
kWh
$17,827
1,637
kW/month
$(-1,750)
-
$
-
-
$
Savings
Cost
$ kWh $ kW/month $ $ $ $
Electricity Usage Electricity Demand Personnel Changes Primary Raw Material Electricity Usage Electricity Demand Personnel Changes Primary Raw Material