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IAC Assessment: OR0292
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IAC Assessment: OR0292
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IAC Center Oregon State University
Assessment Year 1997
Principal Product Pumps
NAICS n/a
SIC 3561 - Pumps And Pumping Equipment
Sales $10,000,000-$50,000,000
# of Employees 425
Plant Area (Sq.Ft.) 500,000
Annual Production 550 Pieces
Production Hrs. Annual 6,120
Location (State) OR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $575,319 15,044,842 kWh $0.04
Electricity Demand $118,854 104,424 kW-months/year $1.14
Electricity Fees $11,863 - $ -
Natural Gas $229,947 61,668 MMBtu $3.73
TOTAL ENERGY COSTS $1,090,142
RECOMMENDED SAVINGS* $811,044 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $783,826
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Primary Raw Material Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ gal $ lb $ $ $ $ $ $
01: 4.1220 DEVELOP STANDARD PROCEDURES TO IMPROVE INTERNAL YIELDS Savings:
$116,300
Cost:
-
- - - - - - - - - - - - $(-10,570) 352,410 - - $126,870 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
gal
$(-10,570)
352,410
lb
-
-
$
$126,870
-
$
-
-
$
02: 3.1175 USE A DIFFERENT OR RECYCLED RAW MATERIAL Savings:
$17,850
Cost:
-
- - - - - - - - - - $15,160 705 - - - - $2,690 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
$15,160
705
gal
-
-
lb
-
-
$
$2,690
-
$
-
-
$
03: 3.3123 USE DECANTING, FLOTATION TO REMOVE CONTAMINANTS Savings:
$11,080
Cost:
$2,000
$(-91) (-2,638) $(-16) (-4) - - - - - - $6,492 4,994 - - $4,695 - - - - - $(-91)
(-2,638)
kWh
$(-16)
(-4)
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
$6,492
4,994
gal
-
-
lb
$4,695
-
$
-
-
$
-
-
$
04: 3.3133 USE OTHER WASTE CONCENTRATION METHODS Savings:
$6,602
Cost:
$10,000
- - $(-9) (-2) - - $3,682 1,139 $(-10) 4,740 $2,939 - - - - - - - - - -
-
kWh
$(-9)
(-2)
kW-months/year
-
-
$
$3,682
1,139
MMBtu
$(-10)
4,740
Tgal
$2,939
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
05: 2.1232 KEEP BOILER TUBES CLEAN Savings:
$7,179
Cost:
$500
- - - - - - $7,179 2,111 - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$7,179
2,111
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,202
Cost:
$1,144
$1,121 32,532 $194 44 - - - - - - - - - - $394 - - - $493 - $1,121
32,532
kWh
$194
44
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
$394
-
$
-
-
$
$493
-
$
07: 2.7491 INSULATE GLAZING, WALLS, CEILINGS, AND ROOFS Savings:
$12,370
Cost:
$23,720
- - - - - - $12,370 2,494 - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$12,370
2,494
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
08: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$8,246
Cost:
$28,000
- - - - $8,246 - - - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$8,246
-
$
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
09: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$4,215
Cost:
$23,353
$2,117 61,254 $2,098 481 - - - - - - - - - - - - - - - - $2,117
61,254
kWh
$2,098
481
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
10: 4.1120 REPLACE OLD MACHINE WITH NEW AUTOMATIC MULTI-STATION TOOL Savings:
$250,000
Cost:
-
- - - - - - - - - - - - - - $250,000 - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
$250,000
-
$
-
-
$
-
-
$
11: 4.4250 ELIMINATE/REDUCE REDUNDANT INSPECTIONS Savings:
$375,000
Cost:
-
- - - - - - - - - - - - - - $375,000 - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
$375,000
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$811,044
Cost:
$88,717
$3,147 91,148 $2,267 519 $8,246 - $23,231 5,744 $(-10) 4,740 $24,591 5,699 $(-10,570) 352,410 $630,089 - $129,560 - $493 - $3,147
91,148
kWh
$2,267
519
kW-months/year
$8,246
-
$
$23,231
5,744
MMBtu
$(-10)
4,740
Tgal
$24,591
5,699
gal
$(-10,570)
352,410
lb
$630,089
-
$
$129,560
-
$
$493
-
$
TOTAL IMPLEMENTED Savings:
$783,826
Cost:
$26,997
$3,147 91,148 $2,276 521 - - $7,179 2,111 - - $21,652 5,699 $(-10,570) 352,410 $630,089 - $129,560 - $493 - $3,147
91,148
kWh
$2,276
521
kW-months/year
-
-
$
$7,179
2,111
MMBtu
-
-
Tgal
$21,652
5,699
gal
$(-10,570)
352,410
lb
$630,089
-
$
$129,560
-
$
$493
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ gal $ lb $ $ $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Primary Raw Material Ancillary Material Cost