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IAC Assessment: OR0294
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IAC Assessment: OR0294
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IAC Center Oregon State University
Assessment Year 1997
Principal Product Asphalt Roofing Sheet
NAICS n/a
SIC 2952 - Asphalt Felts And Coatings
Sales $10,000,000-$50,000,000
# of Employees 25
Plant Area (Sq.Ft.) 35,000
Annual Production 604,332 Pieces
Production Hrs. Annual 4,320
Location (State) OR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $26,753 802,755 kWh $0.03
Electricity Demand $10,018 2,772 kW-months/year $3.61
Electricity Fees $1,942 - $ -
Natural Gas $64,019 18,087 MMBtu $3.54
LPG $5,970 459 MMBtu $13.01
TOTAL ENERGY COSTS $192,730
RECOMMENDED SAVINGS* $157,454 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $6,323
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas LPG Solid Waste (non-haz) Solid Waste (haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas LPG Solid Waste (non-haz) Solid Waste (haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ MMBtu $ lb $ lb $ $ $ $ $ $ $ $
01: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT Savings:
$1,710
Cost:
$500
$1,290 38,980 - - - - - - - - - - - - $70 - - - - - $350 - $1,290
38,980
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
lb
-
-
lb
$70
-
$
-
-
$
-
-
$
$350
-
$
02: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$1,320
Cost:
$500
- - - - - - $1,320 409 - - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$1,320
409
MMBtu
-
-
MMBtu
-
-
lb
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,520
Cost:
$1,000
$1,520 45,721 - - - - - - - - - - - - - - - - - - - - $1,520
45,721
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
lb
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
04: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$1,540
Cost:
$3,700
$1,540 46,307 - - - - - - - - - - - - - - - - - - - - $1,540
46,307
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
lb
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
05: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$861
Cost:
$2,600
- - - - $861 - - - - - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$861
-
$
-
-
MMBtu
-
-
MMBtu
-
-
lb
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
06: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,133
Cost:
$3,516
$804 24,326 $329 91 - - - - - - - - - - - - - - - - - - $804
24,326
kWh
$329
91
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
lb
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
07: 2.1221 REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES Savings:
$8,920
Cost:
$80,000
- - - - - - $8,920 2,759 - - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$8,920
2,759
MMBtu
-
-
MMBtu
-
-
lb
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
08: 4.211 CONSIDER USE / PURCHASE OF BULK MATERIALS WHERE POSSIBLE Savings:
$9,140
Cost:
$80,000
$(-410) (-12,309) $(-250) (-68) - - - - $100 7 - - - - $9,700 - - - - - - - $(-410)
(-12,309)
kWh
$(-250)
(-68)
kW-months/year
-
-
$
-
-
MMBtu
$100
7
MMBtu
-
-
lb
-
-
lb
$9,700
-
$
-
-
$
-
-
$
-
-
$
09: 3.1175 USE A DIFFERENT OR RECYCLED RAW MATERIAL Savings:
$117,450
Cost:
$206,000
$(-4,000) (-120,164) - - - - - - - - $(-38,300) (-450,000) - - - - $(-10,250) - $170,000 - - - $(-4,000)
(-120,164)
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
$(-38,300)
(-450,000)
lb
-
-
lb
-
-
$
$(-10,250)
-
$
$170,000
-
$
-
-
$
10: 4.513 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE LABOR COSTS Savings:
$11,700
Cost:
$22,500
- - - - - - - - $200 16 - - - - $11,500 - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$200
16
MMBtu
-
-
lb
-
-
lb
$11,500
-
$
-
-
$
-
-
$
-
-
$
11: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$2,160
Cost:
-
- - - - - - - - - - - - $2,200 190 - - - - - - $(-40) - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
lb
$2,200
190
lb
-
-
$
-
-
$
-
-
$
$(-40)
-
$
TOTAL RECOMMENDED Savings:
$157,454
Cost:
$400,316
$744 22,861 $79 23 $861 - $10,240 3,168 $300 23 $(-38,300) (-450,000) $2,200 190 $21,270 - $(-10,250) - $170,000 - $310 - $744
22,861
kWh
$79
23
kW-months/year
$861
-
$
$10,240
3,168
MMBtu
$300
23
MMBtu
$(-38,300)
(-450,000)
lb
$2,200
190
lb
$21,270
-
$
$(-10,250)
-
$
$170,000
-
$
$310
-
$
TOTAL IMPLEMENTED Savings:
$6,323
Cost:
$4,516
$2,094 63,306 $329 91 - - $1,320 409 - - - - $2,200 190 $70 - - - - - $310 - $2,094
63,306
kWh
$329
91
kW-months/year
-
-
$
$1,320
409
MMBtu
-
-
MMBtu
-
-
lb
$2,200
190
lb
$70
-
$
-
-
$
-
-
$
$310
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ MMBtu $ lb $ lb $ $ $ $ $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas LPG Solid Waste (non-haz) Solid Waste (haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas LPG Solid Waste (non-haz) Solid Waste (haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost