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IAC Assessment: OR0301
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IAC Assessment: OR0301
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IAC Center Oregon State University
Assessment Year 1997
Principal Product Mineral Wool
NAICS n/a
SIC 3296 - Mineral Wool
Sales $5,000,000-$10,000,000
# of Employees 40
Plant Area (Sq.Ft.) 35,000
Annual Production 19,919 Tons
Production Hrs. Annual 6,120
Location (State) WA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $171,696 8,025,498 kWh $0.02
Electricity Demand $86,013 232,992 kW-months/year $0.37
Electricity Fees $8,237 - $ -
Natural Gas $149,347 41,043 MMBtu $3.64
Other Energy $889,224 110,600 MMBtu $8.04
TOTAL ENERGY COSTS $1,344,793
RECOMMENDED SAVINGS* $173,751 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $16,821
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Energy Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Energy Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ MMBtu $ lb $ $ $ $ $ $ $ $
01: 3.3127 USE ADSORPTION, ION EXCHANGE TO REMOVE CONTAMINANTS Savings:
$20,180
Cost:
$2,500
- - - - - - - - - - - - - - $(-280) - - - $20,460 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
lb
-
-
$
$(-280)
-
$
-
-
$
$20,460
-
$
02: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$45,520
Cost:
$74,000
- - - - - - - - $360 45 $7,025 2,007 - - - - $38,135 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$360
45
MMBtu
$7,025
2,007
lb
-
-
$
-
-
$
$38,135
-
$
-
-
$
03: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$31,298
Cost:
$34,800
- - - - - - - - $248 31 $4,830 1,380 - - - - $26,220 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$248
31
MMBtu
$4,830
1,380
lb
-
-
$
-
-
$
$26,220
-
$
-
-
$
04: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$27,796
Cost:
$8,400
- - - - - - - - $96 36 - - $4,590 - - - $10,010 - $13,100 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$96
36
MMBtu
-
-
lb
$4,590
-
$
-
-
$
$10,010
-
$
$13,100
-
$
05: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$23,300
Cost:
$104,000
- - - - - - $23,300 6,900 - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$23,300
6,900
MMBtu
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
06: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$3,230
Cost:
$9,400
$1,800 84,115 $1,430 323 - - - - - - - - - - - - - - - - $1,800
84,115
kWh
$1,430
323
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
07: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$7,222
Cost:
$16,000
- - - - $7,222 - - - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$7,222
-
$
-
-
MMBtu
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
08: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$6,369
Cost:
$13,594
$4,470 208,968 $1,899 428 - - - - - - - - - - - - - - - - $4,470
208,968
kWh
$1,899
428
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
09: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$6,104
Cost:
$26,180
$4,483 209,555 $1,621 366 - - - - - - - - - - - - - - - - $4,483
209,555
kWh
$1,621
366
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
10: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$2,732
Cost:
-
$1,566 73,271 - - - - - - - - - - $144 - - - - - $1,022 - $1,566
73,271
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
lb
$144
-
$
-
-
$
-
-
$
$1,022
-
$
TOTAL RECOMMENDED Savings:
$173,751
Cost:
$288,874
$12,319 575,909 $4,950 1,117 $7,222 - $23,300 6,900 $704 112 $11,855 3,387 $4,734 - $(-280) - $74,365 - $34,582 - $12,319
575,909
kWh
$4,950
1,117
kW-months/year
$7,222
-
$
$23,300
6,900
MMBtu
$704
112
MMBtu
$11,855
3,387
lb
$4,734
-
$
$(-280)
-
$
$74,365
-
$
$34,582
-
$
TOTAL IMPLEMENTED Savings:
$16,821
Cost:
$38,994
$6,270 293,083 $3,329 751 $7,222 - - - - - - - - - - - - - - - $6,270
293,083
kWh
$3,329
751
kW-months/year
$7,222
-
$
-
-
MMBtu
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ MMBtu $ lb $ $ $ $ $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Energy Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Energy Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost