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IAC Assessment: OR0312
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IAC Assessment: OR0312
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IAC Center Oregon State University
Assessment Year 1998
Principal Product Paper sheets and rolls
NAICS n/a
SIC 2678 - Stationery Products
Sales $10,000,000-$50,000,000
# of Employees 106
Plant Area (Sq.Ft.) 85,000
Annual Production 20,000,000 Pounds
Production Hrs. Annual 6,120
Location (State) WA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $26,765 1,127,198 kWh $0.02
Electricity Demand $13,794 6,816 kW-months/year $2.02
Electricity Fees $3,612 - $ -
Natural Gas $14,321 3,065 MMBtu $4.67
LPG $16,259 1,585 MMBtu $10.26
TOTAL ENERGY COSTS $763,065
RECOMMENDED SAVINGS* $145,612 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $78,399
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas LPG Solid Waste (non-haz) Personnel Changes Primary Product Electricity Usage Electricity Demand Electricity Fees Natural Gas LPG Solid Waste (non-haz) Personnel Changes Primary Product
$ kWh $ kW-months/year $ $ $ MMBtu $ MMBtu $ lb $ $ $ $
01: 4.4520 ELIMINATE SHIFT Savings:
$25,580
Cost:
$50,000
- - - - - - - - - - $3,140 9,800 $22,440 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
$3,140
9,800
lb
$22,440
-
$
-
-
$
02: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$4,110
Cost:
-
- - - - - - - - - - $4,110 - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
$4,110
-
lb
-
-
$
-
-
$
03: 4.6520 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$16,830
Cost:
$4,300
- - - - - - - - - - - - $16,830 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
lb
$16,830
-
$
-
-
$
04: 4.4410 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$26,975
Cost:
$14,685
$(-5) (-293) - - - - - - - - - - $26,980 - - - $(-5)
(-293)
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
lb
$26,980
-
$
-
-
$
05: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$1,805
Cost:
$2,100
- - $(-30) (-7) - - - - - - $1,890 - $(-55) - - - -
-
kWh
$(-30)
(-7)
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
$1,890
-
lb
$(-55)
-
$
-
-
$
06: 4.4230 MOVE PRODUCT USING MECHANICAL MEANS Savings:
$46,000
Cost:
$147,500
- - - - - - - - - - - - - - $46,000 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
lb
-
-
$
$46,000
-
$
07: 4.6210 USE FIXTURES TO REDUCE MACHINE CHANGEOUT TIMES Savings:
$11,220
Cost:
$44,000
- - - - - - - - - - - - $11,220 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
lb
$11,220
-
$
-
-
$
08: 2.1332 CONVERT COMBUSTION EQUIPMENT TO BURN NATURAL GAS Savings:
$8,025
Cost:
$55,400
$(-460) (-20,223) $(-370) (-95) - - $(-7,415) (-1,587) $16,270 1,585 - - - - - - $(-460)
(-20,223)
kWh
$(-370)
(-95)
kW-months/year
-
-
$
$(-7,415)
(-1,587)
MMBtu
$16,270
1,585
MMBtu
-
-
lb
-
-
$
-
-
$
09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,254
Cost:
$1,000
$1,254 55,686 - - - - - - - - - - - - - - $1,254
55,686
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
10: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$2,358
Cost:
$7,000
- - - - $2,358 - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$2,358
-
$
-
-
MMBtu
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
11: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,455
Cost:
$4,459
$678 30,188 $777 199 - - - - - - - - - - - - $678
30,188
kWh
$777
199
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$145,612
Cost:
$330,444
$1,467 65,358 $377 97 $2,358 - $(-7,415) (-1,587) $16,270 1,585 $9,140 9,800 $77,415 - $46,000 - $1,467
65,358
kWh
$377
97
kW-months/year
$2,358
-
$
$(-7,415)
(-1,587)
MMBtu
$16,270
1,585
MMBtu
$9,140
9,800
lb
$77,415
-
$
$46,000
-
$
TOTAL IMPLEMENTED Savings:
$78,399
Cost:
$202,959
$1,932 85,874 $777 199 - - - - - - $7,250 9,800 $22,440 - $46,000 - $1,932
85,874
kWh
$777
199
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
$7,250
9,800
lb
$22,440
-
$
$46,000
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ MMBtu $ lb $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas LPG Solid Waste (non-haz) Personnel Changes Primary Product Electricity Usage Electricity Demand Electricity Fees Natural Gas LPG Solid Waste (non-haz) Personnel Changes Primary Product