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IAC Assessment: OR0324
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IAC Assessment: OR0324
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center Oregon State University
Assessment Year 1998
Principal Product Polyurethane foam
NAICS n/a
SIC 3086 - Plastics Foam Products
Sales $10,000,000-$50,000,000
# of Employees 100
Plant Area (Sq.Ft.) 186,000
Annual Production 33,600,000 Pounds
Production Hrs. Annual 4,810
Location (State) OR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $84,206 2,416,764 kWh $0.03
Electricity Demand $47,952 9,990 kW-months/year $4.80
Electricity Fees $3,856 - $ -
Natural Gas $52,182 12,238 MMBtu $4.26
LPG $8,380 775 MMBtu $10.81
TOTAL ENERGY COSTS $225,565
RECOMMENDED SAVINGS* $449,765 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $10,255
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas LPG Personnel Changes Administrative Changes Primary Product Electricity Usage Electricity Demand Natural Gas LPG Personnel Changes Administrative Changes Primary Product
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ $ $ $ $ $
01: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$300,000
Cost:
$178,750
- - - - - - - - - - - - $300,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
$300,000
-
$
02: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$88,020
Cost:
$60,000
$(-280) (-8,499) $(-100) (-20) - - - - $88,400 - - - - - $(-280)
(-8,499)
kWh
$(-100)
(-20)
kW-months/year
-
-
MMBtu
-
-
MMBtu
$88,400
-
$
-
-
$
-
-
$
03: 3.1192 REDUCE SCRAP PRODUCTION Savings:
$34,430
Cost:
$11,000
$(-4,820) (-143,611) $(-1,730) (-360) - - - - - - $40,980 - - - $(-4,820)
(-143,611)
kWh
$(-1,730)
(-360)
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
$40,980
-
$
-
-
$
04: 2.1332 CONVERT COMBUSTION EQUIPMENT TO BURN NATURAL GAS Savings:
$11,110
Cost:
$42,200
$(-210) (-6,155) $(-140) (-29) - - $12,900 1,195 $(-1,440) - - - - - $(-210)
(-6,155)
kWh
$(-140)
(-29)
kW-months/year
-
-
MMBtu
$12,900
1,195
MMBtu
$(-1,440)
-
$
-
-
$
-
-
$
05: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$5,950
Cost:
$800
$6,570 195,780 $2,110 439 $(-2,730) (-668) - - - - - - - - $6,570
195,780
kWh
$2,110
439
kW-months/year
$(-2,730)
(-668)
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,935
Cost:
$2,000
$3,935 117,233 - - - - - - - - - - - - $3,935
117,233
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
07: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$3,860
Cost:
$3,700
$360 10,551 $130 26 $3,370 826 - - - - - - - - $360
10,551
kWh
$130
26
kW-months/year
$3,370
826
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
08: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$2,460
Cost:
$1,060
- - - - $2,460 603 - - - - - - - - -
-
kWh
-
-
kW-months/year
$2,460
603
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$449,765
Cost:
$299,510
$5,555 165,299 $270 56 $3,100 761 $12,900 1,195 $86,960 - $40,980 - $300,000 - $5,555
165,299
kWh
$270
56
kW-months/year
$3,100
761
MMBtu
$12,900
1,195
MMBtu
$86,960
-
$
$40,980
-
$
$300,000
-
$
TOTAL IMPLEMENTED Savings:
$10,255
Cost:
$6,760
$4,295 127,784 $130 26 $5,830 1,429 - - - - - - - - $4,295
127,784
kWh
$130
26
kW-months/year
$5,830
1,429
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas LPG Personnel Changes Administrative Changes Primary Product Electricity Usage Electricity Demand Natural Gas LPG Personnel Changes Administrative Changes Primary Product