IAC logo
IAC Assessment: OR0395
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: OR0395
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center Oregon State University
Assessment Year 2001
Principal Product molded steel
NAICS n/a
SIC 3462 - Iron And Steel Forgings
Sales $10,000,000-$50,000,000
# of Employees 180
Plant Area (Sq.Ft.) 350,000
Annual Production 7,600 Tons
Production Hrs. Annual 8,760
Location (State) WA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,138,652 22,871,400 kWh $0.05
Electricity Demand $9,420 207,336 kW-months/year $0.05
Natural Gas $2,923,224 464,897 MMBtu $6.29
TOTAL ENERGY COSTS $4,233,062
RECOMMENDED SAVINGS* $431,740 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $51,945
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Other Liquid (haz) Personnel Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Other Liquid (haz) Personnel Changes Primary Raw Material Ancillary Material Cost
$ kWh $ kW-months/year $ gal $ $ $ $ $ $
01: 2.6226 OPTIMIZE FILTRATION CLEANING / REPLACEMENT TO MINIMIZE AIR RESISTANCE Savings:
$23,700
Cost:
-
$23,700 534,680 - 5,160 - - - - - - - - $23,700
534,680
kWh
-
5,160
kW-months/year
-
-
gal
-
-
$
-
-
$
-
-
$
02: 2.3412 USE WASTE HEAT TO PRODUCE STEAM TO DRIVE A STEAM TURBINE-GENERATOR Savings:
$367,000
Cost:
$2,750,000
$367,000 7,064,000 - - - - - - - - - - $367,000
7,064,000
kWh
-
-
kW-months/year
-
-
gal
-
-
$
-
-
$
-
-
$
03: 2.7134 USE PHOTOCELL CONTROLS Savings:
$19,090
Cost:
$5,610
$16,221 312,556 - - - - $187 - - - $2,682 - $16,221
312,556
kWh
-
-
kW-months/year
-
-
gal
$187
-
$
-
-
$
$2,682
-
$
04: 3.5112 REPROCESS SPENT OILS ON SITE FOR RE-USE Savings:
$12,795
Cost:
$37,900
- - - - $623 1,095 - - $13,972 - $(-1,800) - -
-
kWh
-
-
kW-months/year
$623
1,095
gal
-
-
$
$13,972
-
$
$(-1,800)
-
$
05: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$9,155
Cost:
$25,870
$8,995 180,694 $160 697 - - - - - - - - $8,995
180,694
kWh
$160
697
kW-months/year
-
-
gal
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$431,740
Cost:
$2,819,380
$415,916 8,091,930 $160 5,857 $623 1,095 $187 - $13,972 - $882 - $415,916
8,091,930
kWh
$160
5,857
kW-months/year
$623
1,095
gal
$187
-
$
$13,972
-
$
$882
-
$
TOTAL IMPLEMENTED Savings:
$51,945
Cost:
$31,480
$48,916 1,027,930 $160 5,857 - - $187 - - - $2,682 - $48,916
1,027,930
kWh
$160
5,857
kW-months/year
-
-
gal
$187
-
$
-
-
$
$2,682
-
$
Savings
Cost
$ kWh $ kW-months/year $ gal $ $ $ $ $ $
Electricity Usage Electricity Demand Other Liquid (haz) Personnel Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Other Liquid (haz) Personnel Changes Primary Raw Material Ancillary Material Cost