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IAC Assessment: OR0406
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IAC Assessment: OR0406
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IAC Center Oregon State University
Assessment Year 2002
Principal Product Particle Board
NAICS n/a
SIC 2493 - Reconstituted Wood Products
Sales $10,000,000-$50,000,000
# of Employees 130
Plant Area (Sq.Ft.) 0
Annual Production 132,000 Thousand Feet
Production Hrs. Annual 8,400
Location (State) OR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,037,873 42,431,437 kWh $0.02
Electricity Demand $228,741 71,928 kW-months/year $3.18
Electricity Fees $56,144 - $ -
Natural Gas $618,931 91,714 MMBtu $6.75
Wood $563,244 197,587 MMBtu $2.85
Other Energy $540,180 140,306 MMBtu $3.85
TOTAL ENERGY COSTS $3,045,113
RECOMMENDED SAVINGS* $280,995 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $16,596
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Wood Personnel Changes Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Electricity Fees Natural Gas Wood Personnel Changes Ancillary Material Cost Primary Product
$ kWh $ kW-months/year $ $ $ MMBtu $ MMBtu $ $ $ $ $ $
01: 2.1331 BURN A LESS EXPENSIVE GRADE OF FUEL Savings:
$139,631
Cost:
$27,000
- - - - - - $246,191 36,855 $(-105,060) (-36,855) - - $(-1,500) - - - -
-
kWh
-
-
kW-months/year
-
-
$
$246,191
36,855
MMBtu
$(-105,060)
(-36,855)
MMBtu
-
-
$
$(-1,500)
-
$
-
-
$
02: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$50,372
Cost:
$92,500
- - - - $50,372 - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$50,372
-
$
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
03: 4.653 MAINTAIN/ENLARGE A STOCK OF SPARE PARTS Savings:
$29,530
Cost:
$43,240
- - - - - - - - - - $390 - $2,140 - $27,000 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
$390
-
$
$2,140
-
$
$27,000
-
$
04: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$20,752
Cost:
-
$16,719 784,009 $4,033 1,272 - - - - - - - - - - - - $16,719
784,009
kWh
$4,033
1,272
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$8,569
Cost:
$8,500
$7,065 331,225 $1,504 473 - - - - - - - - - - - - $7,065
331,225
kWh
$1,504
473
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
06: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$12,899
Cost:
-
$10,857 508,993 $2,042 642 - - - - - - - - - - - - $10,857
508,993
kWh
$2,042
642
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
07: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$11,215
Cost:
$60,000
$8,887 417,240 $2,328 732 - - - - - - - - - - - - $8,887
417,240
kWh
$2,328
732
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$8,027
Cost:
$3,630
$4,745 222,504 $970 305 - - - - - - $(-566) - $2,878 - - - $4,745
222,504
kWh
$970
305
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
$(-566)
-
$
$2,878
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$280,995
Cost:
$234,870
$48,273 2,263,971 $10,877 3,424 $50,372 - $246,191 36,855 $(-105,060) (-36,855) $(-176) - $3,518 - $27,000 - $48,273
2,263,971
kWh
$10,877
3,424
kW-months/year
$50,372
-
$
$246,191
36,855
MMBtu
$(-105,060)
(-36,855)
MMBtu
$(-176)
-
$
$3,518
-
$
$27,000
-
$
TOTAL IMPLEMENTED Savings:
$16,596
Cost:
$12,130
$11,810 553,729 $2,474 778 - - - - - - $(-566) - $2,878 - - - $11,810
553,729
kWh
$2,474
778
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
$(-566)
-
$
$2,878
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ MMBtu $ $ $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Wood Personnel Changes Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Electricity Fees Natural Gas Wood Personnel Changes Ancillary Material Cost Primary Product