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IAC Assessment: OR0471
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IAC Assessment: OR0471
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IAC Center Oregon State University
Assessment Year 2004
Principal Product Dimensional Lumber
NAICS 321113 - Sawmills
SIC 2421 - Sawmills And Planing Mills, General
Sales $10,000,000-$50,000,000
# of Employees 131
Plant Area (Sq.Ft.) 363,000
Annual Production 152,000,000 Pounds
Production Hrs. Annual 8,400
Location (State) OR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $891,965 22,441,200 kWh $0.04
Electricity Demand $292,513 56,799 kW-months/year $5.15
Electricity Fees $26,516 - $ -
Wood $1,172,334 500,000 MMBtu $2.34
TOTAL ENERGY COSTS $2,383,328
RECOMMENDED SAVINGS* $642,734 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $114,941
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Wood Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Electricity Fees Wood Ancillary Material Cost Primary Product
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,840
Cost:
$4,840
$4,100 103,000 $740 12 - - - - - - - - $4,100
103,000
kWh
$740
12
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
02: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$22,560
Cost:
$8,500
$21,350 536,000 $1,210 19 - - - - - - - - $21,350
536,000
kWh
$1,210
19
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
03: 2.4223 INSTALL DIRECT ACTING UNITS IN PLACE OF COMPRESSED AIR PRESSURE SYSTEM IN SAFETY SYSTEM Savings:
$4,600
Cost:
$7,100
$4,600 115,900 - - - - - - - - - - $4,600
115,900
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
04: 2.2441 PREHEAT BOILER MAKEUP WATER WITH WASTE PROCESS HEAT Savings:
$58,650
Cost:
$10,000
$58,650 1,473,700 - - - - - - - - - - $58,650
1,473,700
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
05: 4.642 INSTALL SENSORS TO DETECT AND AVOID JAMS Savings:
$102,700
Cost:
$77,400
- - - - - - - - - - $102,700 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
$102,700
-
$
06: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$44,000
Cost:
$92,000
$34,000 855,500 $10,000 160 - - - - - - - - $34,000
855,500
kWh
$10,000
160
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
07: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$18,220
Cost:
$20,000
- - - - $18,220 - - - - - - - -
-
kWh
-
-
kW-months/year
$18,220
-
$
-
-
MMBtu
-
-
$
-
-
$
08: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$6,470
Cost:
$9,300
$4,920 125,000 $1,550 25 - - - - - - - - $4,920
125,000
kWh
$1,550
25
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
09: 4.642 INSTALL SENSORS TO DETECT AND AVOID JAMS Savings:
$6,000
Cost:
$1,000
- - - - - - - - - - $6,000 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
$6,000
-
$
10: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION Savings:
$251,508
Cost:
$60,000
- - - - - - $251,508 258,062 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$251,508
258,062
MMBtu
-
-
$
-
-
$
11: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$18,291
Cost:
$27,750
$15,139 380,370 $3,152 51 - - - - - - - - $15,139
380,370
kWh
$3,152
51
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
12: 2.2121 INCREASE AMOUNT OF CONDENSATE RETURNED Savings:
$104,895
Cost:
$422,500
$133,720 3,309,600 $24,350 394 - - - - $(-53,175) - - - $133,720
3,309,600
kWh
$24,350
394
kW-months/year
-
-
$
-
-
MMBtu
$(-53,175)
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$642,734
Cost:
$740,390
$276,479 6,899,070 $41,002 661 $18,220 - $251,508 258,062 $(-53,175) - $108,700 - $276,479
6,899,070
kWh
$41,002
661
kW-months/year
$18,220
-
$
$251,508
258,062
MMBtu
$(-53,175)
-
$
$108,700
-
$
TOTAL IMPLEMENTED Savings:
$114,941
Cost:
$59,190
$103,839 2,608,970 $5,102 82 - - - - - - $6,000 - $103,839
2,608,970
kWh
$5,102
82
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
$6,000
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Wood Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Electricity Fees Wood Ancillary Material Cost Primary Product