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IAC Assessment: OR0499
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IAC Assessment: OR0499
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IAC Center Oregon State University
Assessment Year 2006
Principal Product Bread and Buns
NAICS 311812 - Commercial Bakeries
SIC 2051 - Bread, Cake, And Related Products
Sales $50,000,000-$100,000,000
# of Employees 120
Plant Area (Sq.Ft.) 230,000
Annual Production 27,903 Tons
Production Hrs. Annual 7,332
Location (State) OR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $299,920 5,696,484 kWh $0.05
Electricity Demand $51,489 10,409 kW-months/year $4.95
Electricity Fees $22,522 - $ -
Natural Gas $371,631 48,897 MMBtu $7.60
TOTAL ENERGY COSTS $781,583
RECOMMENDED SAVINGS* $154,543 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $151,593
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Administrative Changes Primary Product Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Administrative Changes Primary Product
$ kWh $ kW-months/year $ $ $ MMBtu $ lb $ $ $ $
01: 2.1113 REDUCE COMBUSTION AIR FLOW TO OPTIMUM Savings:
$77,273
Cost:
$12,000
- - - - - - $77,273 8,682 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$77,273
8,682
MMBtu
-
-
lb
-
-
$
-
-
$
02: 4.1250 Savings:
$30,000
Cost:
$18,000
- - - - - - - - - - $(-2,400) - $32,400 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
$(-2,400)
-
$
$32,400
-
$
03: 3.6192 USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL Savings:
$5,200
Cost:
-
- - - - - - - - $5,200 36,000 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$5,200
36,000
lb
-
-
$
-
-
$
04: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$4,900
Cost:
$570
- - - - - - $4,900 5,650 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$4,900
5,650
MMBtu
-
-
lb
-
-
$
-
-
$
05: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$6,960
Cost:
$3,700
$5,920 107,000 $1,040 17 - - - - - - - - - - $5,920
107,000
kWh
$1,040
17
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$12,700
Cost:
$12,700
$11,100 201,000 $1,600 26 - - - - - - - - - - $11,100
201,000
kWh
$1,600
26
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$5,700
Cost:
$5,700
$5,000 90,000 $700 12 - - - - - - - - - - $5,000
90,000
kWh
$700
12
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,950
Cost:
$4,600
$2,100 38,000 $850 850 - - - - - - - - - - $2,100
38,000
kWh
$850
850
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
09: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$6,400
Cost:
$19,000
$6,400 115,000 - - - - - - - - - - - - $6,400
115,000
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
10: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$2,460
Cost:
$8,200
- - - - $2,460 - - - - - - - - - -
-
kWh
-
-
kW-months/year
$2,460
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$154,543
Cost:
$84,470
$30,520 551,000 $4,190 905 $2,460 - $82,173 14,332 $5,200 36,000 $(-2,400) - $32,400 - $30,520
551,000
kWh
$4,190
905
kW-months/year
$2,460
-
$
$82,173
14,332
MMBtu
$5,200
36,000
lb
$(-2,400)
-
$
$32,400
-
$
TOTAL IMPLEMENTED Savings:
$151,593
Cost:
$79,870
$28,420 513,000 $3,340 55 $2,460 - $82,173 14,332 $5,200 36,000 $(-2,400) - $32,400 - $28,420
513,000
kWh
$3,340
55
kW-months/year
$2,460
-
$
$82,173
14,332
MMBtu
$5,200
36,000
lb
$(-2,400)
-
$
$32,400
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ lb $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Administrative Changes Primary Product Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Administrative Changes Primary Product