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IAC Assessment: OR0507
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IAC Assessment: OR0507
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IAC Center Oregon State University
Assessment Year 2006
Principal Product Dairy
NAICS 311514 - Dry, Condensed, and Evaporated Dairy Product Manufacturing
SIC 2023 - Dry, Condensed, Evaporated Products
Sales $100,000,000-$500,000,000
# of Employees 42
Plant Area (Sq.Ft.) 40,000
Annual Production 292,000,000 Pounds
Production Hrs. Annual 8,760
Location (State) OR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $201,372 4,257,103 kWh $0.05
Electricity Demand $28,344 691 kW-months/year $41.02
Natural Gas $721,963 79,722 MMBtu $9.06
TOTAL ENERGY COSTS $1,210,825
RECOMMENDED SAVINGS* $389,750 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $190,850
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Personnel Changes Administrative Changes Increase in Production Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Personnel Changes Administrative Changes Increase in Production
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ $ $ $ $ %
01: 2.2621 MODIFY REFRIGERATION SYSTEM TO OPERATE AT A LOWER PRESSURE Savings:
$2,600
Cost:
-
$2,600 55,100 - - - - - - - - - - - - - - $2,600
55,100
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
%
02: 4.6110 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$46,800
Cost:
$2,000
- - - - - - - - - - - - - - $46,800 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
$46,800
-
%
03: 2.2128 USE STEAM CONDENSATE FOR HOT WATER SUPPLY (NON-POTABLE) Savings:
$13,600
Cost:
$3,200
- - - - - - $13,600 170 - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$13,600
170
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
%
04: 2.1232 KEEP BOILER TUBES CLEAN Savings:
$13,700
Cost:
$4,000
- - - - - - $13,700 1,660 - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$13,700
1,660
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
%
05: 4.6520 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$40,000
Cost:
$1,500
- - - - - - - - - - - - - - $40,000 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
$40,000
-
%
06: 4.4510 ADD ADDITIONAL PRODUCTION SHIFT Savings:
$60,100
Cost:
$41,100
- - - - - - - - - - $60,100 - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
$60,100
-
$
-
-
$
-
-
%
07: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,600
Cost:
$1,200
- - - - - - $1,600 194 - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$1,600
194
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
%
08: 3.4114 REPLACE CITY WATER WITH RECYCLED WATER VIA COOLING TOWER Savings:
$32,400
Cost:
$23,200
- - - - - - - - $32,400 30,500 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$32,400
30,500
Tgal
-
-
$
-
-
$
-
-
%
09: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,100
Cost:
$2,100
$1,540 32,000 - - - - - - - - - - $560 - - - $1,540
32,000
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
$560
-
$
-
-
%
10: 2.4145 INSTALL ISOLATION TRANSFORMER ON ADJUSTABLE FREQUENCY DRIVE Savings:
$22,760
Cost:
$24,900
$20,260 424,800 $2,500 59 - - - - - - - - - - - - $20,260
424,800
kWh
$2,500
59
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
%
11: 2.2621 MODIFY REFRIGERATION SYSTEM TO OPERATE AT A LOWER PRESSURE Savings:
$1,800
Cost:
$2,600
$1,800 37,400 - - - - - - - - - - - - - - $1,800
37,400
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
%
12: 4.1110 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$61,100
Cost:
$85
- - - - - - - - - - $38,600 - - - $22,500 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
$38,600
-
$
-
-
$
$22,500
-
%
13: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$6,600
Cost:
$10,500
- - - - $6,600 - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$6,600
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
%
14: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$2,300
Cost:
$5
$2,300 49 - - - - - - - - - - - - - - $2,300
49
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
%
15: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$4,890
Cost:
$19,200
$4,344 94,100 $546 13 - - - - - - - - - - - - $4,344
94,100
kWh
$546
13
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
%
16: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$77,400
Cost:
$330,000
$(-3,100) (-64,500) $(-400) (-10) - - $80,900 10,000 - - - - - - - - $(-3,100)
(-64,500)
kWh
$(-400)
(-10)
kW-months/year
-
-
$
$80,900
10,000
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
%
TOTAL RECOMMENDED Savings:
$389,750
Cost:
$465,590
$29,744 578,949 $2,646 62 $6,600 - $109,800 12,024 $32,400 30,500 $98,700 - $560 - $109,300 - $29,744
578,949
kWh
$2,646
62
kW-months/year
$6,600
-
$
$109,800
12,024
MMBtu
$32,400
30,500
Tgal
$98,700
-
$
$560
-
$
$109,300
-
%
TOTAL IMPLEMENTED Savings:
$190,850
Cost:
$92,700
$27,204 574,000 $3,046 72 - - $13,700 1,660 - - $60,100 - - - $86,800 - $27,204
574,000
kWh
$3,046
72
kW-months/year
-
-
$
$13,700
1,660
MMBtu
-
-
Tgal
$60,100
-
$
-
-
$
$86,800
-
%
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ $ $ $ $ %
Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Personnel Changes Administrative Changes Increase in Production Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Personnel Changes Administrative Changes Increase in Production