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IAC Assessment: OR0534
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IAC Assessment: OR0534
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IAC Center Oregon State University
Assessment Year 2008
Principal Product Custom Moulding
NAICS 325211 - Plastics Material and Resin Manufacturing
SIC 2821 - Plastics Materials And Resins
Sales $1,000,000-$5,000,000
# of Employees 15
Plant Area (Sq.Ft.) 3,000
Annual Production 100,000 Thousand Feet
Production Hrs. Annual 2,600
Location (State) OR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $26,752 797,626 kWh $0.03
Electricity Demand $8,129 1,478 kW-months/year $5.50
Electricity Fees $5,184 - $ -
TOTAL ENERGY COSTS $40,065
RECOMMENDED SAVINGS* $73,056 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $15,499
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Personnel Changes Primary Product Increase in Production Electricity Usage Electricity Demand Electricity Fees Personnel Changes Primary Product Increase in Production
$ kWh $ kW-months/year $ $ $ $ $ $ $ %
01: 4.1320 PURCHASE NEW EQUIPMENT TO REDUCE MATERIAL USE / COST Savings:
$47,698
Cost:
$19,250
$1,546 46,137 $152 2 - - $1,000 - - - $45,000 - $1,546
46,137
kWh
$152
2
kW-months/year
-
-
$
$1,000
-
$
-
-
$
$45,000
-
%
02: 2.3311 REPLACE DC EQUIPMENT WITH AC EQUIPMENT Savings:
$7,700
Cost:
$167,953
$7,700 228,400 - - - - - - - - - - $7,700
228,400
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
%
03: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$6,794
Cost:
-
- - - - - - - - $6,794 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
$
$6,794
-
$
-
-
%
04: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$6,768
Cost:
$6,825
- - - - $6,768 - - - - - - - -
-
kWh
-
-
kW-months/year
$6,768
-
$
-
-
$
-
-
$
-
-
%
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$271
Cost:
-
$271 5,772 - - - - - - - - - - $271
5,772
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
%
06: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$1,203
Cost:
-
$1,203 26,147 - - - - - - - - - - $1,203
26,147
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
%
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$127
Cost:
$125
$127 2,158 - - - - - - - - - - $127
2,158
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
%
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,219
Cost:
$2,510
$1,219 23,341 - - - - - - - - - - $1,219
23,341
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
%
09: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$829
Cost:
$2,700
$829 20,644 - - - - - - - - - - $829
20,644
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
%
10: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$447
Cost:
$808
$447 6,219 - - - - - - - - - - $447
6,219
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
%
TOTAL RECOMMENDED Savings:
$73,056
Cost:
$200,171
$13,342 358,818 $152 2 $6,768 - $1,000 - $6,794 - $45,000 - $13,342
358,818
kWh
$152
2
kW-months/year
$6,768
-
$
$1,000
-
$
$6,794
-
$
$45,000
-
%
TOTAL IMPLEMENTED Savings:
$15,499
Cost:
$10,143
$1,937 35,332 - - $6,768 - - - $6,794 - - - $1,937
35,332
kWh
-
-
kW-months/year
$6,768
-
$
-
-
$
$6,794
-
$
-
-
%
Savings
Cost
$ kWh $ kW-months/year $ $ $ $ $ $ $ %
Electricity Usage Electricity Demand Electricity Fees Personnel Changes Primary Product Increase in Production Electricity Usage Electricity Demand Electricity Fees Personnel Changes Primary Product Increase in Production