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IAC Assessment: OR0537
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IAC Assessment: OR0537
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IAC Center Oregon State University
Assessment Year 2008
Principal Product Particle Board
NAICS 321219 - Reconstituted Wood Product Manufacturing
SIC 2493 - Reconstituted Wood Products
Sales $10,000,000-$50,000,000
# of Employees 150
Plant Area (Sq.Ft.) 325,930
Annual Production 177,650,000 Units
Production Hrs. Annual 8,760
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $345,202 8,795,223 kWh $0.04
Electricity Demand $51,752 17,619 kW-months/year $2.94
Electricity Fees $10,461 - $ -
Wood $279,933 137,567 MMBtu $2.03
TOTAL ENERGY COSTS $687,348
RECOMMENDED SAVINGS* $431,777 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $3,113
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Wood Personnel Changes Primary Product Electricity Usage Electricity Demand Wood Personnel Changes Primary Product
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.4223 INSTALL DIRECT ACTING UNITS IN PLACE OF COMPRESSED AIR PRESSURE SYSTEM IN SAFETY SYSTEM Savings:
$34,473
Cost:
$24,900
$30,416 774,937 $4,057 115 - - - - - - $30,416
774,937
kWh
$4,057
115
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 4.1230 REDUCE DEFECTS BY REDUCING PRODUCT TIPPING Savings:
$56,459
Cost:
$10,000
$(-13,237) 337,260 - - - - - - $69,696 - $(-13,237)
337,260
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$69,696
-
$
03: 3.1192 REDUCE SCRAP PRODUCTION Savings:
$131,635
Cost:
$140,000
$22,640 576,808 $2,328 66 - - - - $106,667 - $22,640
576,808
kWh
$2,328
66
kW-months/year
-
-
MMBtu
-
-
$
$106,667
-
$
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$10,283
Cost:
$27,375
$7,417 189,039 $228 7 - - $2,638 - - - $7,417
189,039
kWh
$228
7
kW-months/year
-
-
MMBtu
$2,638
-
$
-
-
$
05: 2.4131 SIZE ELECTRIC MOTORS FOR PEAK OPERATING EFFICIENCY Savings:
$4,386
Cost:
$18,550
$3,978 101,367 $408 12 - - - - - - $3,978
101,367
kWh
$408
12
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$3,113
Cost:
-
$2,739 69,808 $374 11 - - - - - - $2,739
69,808
kWh
$374
11
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$11,928
Cost:
$5,611
- - - - $11,928 5,680 - - - - -
-
kWh
-
-
kW-months/year
$11,928
5,680
MMBtu
-
-
$
-
-
$
08: 4.3220 ELIMINATE OLD STOCK AND MODIFY INVENTORY CONTROL Savings:
$179,500
Cost:
$279,600
- - - - $82,800 9,943 $(-10,000) - $106,700 - -
-
kWh
-
-
kW-months/year
$82,800
9,943
MMBtu
$(-10,000)
-
$
$106,700
-
$
TOTAL RECOMMENDED Savings:
$431,777
Cost:
$506,036
$53,953 2,049,219 $7,395 211 $94,728 15,623 $(-7,362) - $283,063 - $53,953
2,049,219
kWh
$7,395
211
kW-months/year
$94,728
15,623
MMBtu
$(-7,362)
-
$
$283,063
-
$
TOTAL IMPLEMENTED Savings:
$3,113
Cost:
-
$2,739 69,808 $374 11 - - - - - - $2,739
69,808
kWh
$374
11
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Wood Personnel Changes Primary Product Electricity Usage Electricity Demand Wood Personnel Changes Primary Product