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IAC Assessment: OR0570
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IAC Assessment: OR0570
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IAC Center Oregon State University
Assessment Year 2011
Principal Product Lumber
NAICS 321113 - Sawmills
SIC 2421 - Sawmills And Planing Mills, General
Sales $10,000,000-$50,000,000
# of Employees 125
Plant Area (Sq.Ft.) 3,484,000
Annual Production 47,730 Pieces
Production Hrs. Annual 2,080
Location (State) OR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $294,506 6,088,813 kWh $0.05
Electricity Demand $161,386 30,301 kW-months/year $5.33
TOTAL ENERGY COSTS $455,892
RECOMMENDED SAVINGS* $881,543 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $19,863
#|Description Savings
Cost
Status Electricity Usage Electricity Fees Other Energy Administrative Changes Ancillary Material Cost By-product Production Increase in Production Electricity Usage Electricity Fees Other Energy Administrative Changes Ancillary Material Cost By-product Production Increase in Production
$ kWh $ $ $ MMBtu $ $ $ $ $ $ $ %
01: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$19,863
Cost:
$1,120
$26,200 526,000 - - $(-5,737) (-184) - - $(-600) - - - - - $26,200
526,000
kWh
-
-
$
$(-5,737)
(-184)
MMBtu
-
-
$
$(-600)
-
$
-
-
$
-
-
%
02: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$6,640
Cost:
$2,250
$6,640 133,000 - - - - - - - - - - - - $6,640
133,000
kWh
-
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
%
03: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$21,600
Cost:
$12,010
$21,600 433,000 - - - - - - - - - - - - $21,600
433,000
kWh
-
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
%
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$26,900
Cost:
$17,900
$23,000 461,000 - - - - $3,900 - - - - - - - $23,000
461,000
kWh
-
-
$
-
-
MMBtu
$3,900
-
$
-
-
$
-
-
$
-
-
%
05: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$983
Cost:
$1,000
$983 19,700 - - - - - - - - - - - - $983
19,700
kWh
-
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
%
06: 2.4131 SIZE ELECTRIC MOTORS FOR PEAK OPERATING EFFICIENCY Savings:
$695
Cost:
$750
$695 13,900 - - - - - - - - - - - - $695
13,900
kWh
-
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
%
07: 2.4131 SIZE ELECTRIC MOTORS FOR PEAK OPERATING EFFICIENCY Savings:
$157,400
Cost:
$191,000
$10,300 207,000 - - - - - - $21,100 - - - $126,000 - $10,300
207,000
kWh
-
-
$
-
-
MMBtu
-
-
$
$21,100
-
$
-
-
$
$126,000
-
%
08: 3.1182 MAKE A NEW BY-PRODUCT Savings:
$91,432
Cost:
$156,000
$7,901 174,000 - - - - - - - - $83,531 - - - $7,901
174,000
kWh
-
-
$
-
-
MMBtu
-
-
$
-
-
$
$83,531
-
$
-
-
%
09: 4.112 REPLACE OLD MACHINE WITH NEW AUTOMATIC MULTI-STATION TOOL Savings:
$543,000
Cost:
$1,200,000
- - - - - - - - - - - - $543,000 - -
-
kWh
-
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
$
$543,000
-
%
10: 2.7145 INSTALL SKYLIGHTS Savings:
$2,930
Cost:
$9,050
$2,930 58,700 - - - - - - - - - - - - $2,930
58,700
kWh
-
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
%
11: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$10,100
Cost:
$51,900
- - $10,100 - - - - - - - - - - - -
-
kWh
$10,100
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
%
TOTAL RECOMMENDED Savings:
$881,543
Cost:
$1,642,980
$100,249 2,026,300 $10,100 - $(-5,737) (-184) $3,900 - $20,500 - $83,531 - $669,000 - $100,249
2,026,300
kWh
$10,100
-
$
$(-5,737)
(-184)
MMBtu
$3,900
-
$
$20,500
-
$
$83,531
-
$
$669,000
-
%
TOTAL IMPLEMENTED Savings:
$19,863
Cost:
$1,120
$26,200 526,000 - - $(-5,737) (-184) - - $(-600) - - - - - $26,200
526,000
kWh
-
-
$
$(-5,737)
(-184)
MMBtu
-
-
$
$(-600)
-
$
-
-
$
-
-
%
Savings
Cost
$ kWh $ $ $ MMBtu $ $ $ $ $ $ $ %
Electricity Usage Electricity Fees Other Energy Administrative Changes Ancillary Material Cost By-product Production Increase in Production Electricity Usage Electricity Fees Other Energy Administrative Changes Ancillary Material Cost By-product Production Increase in Production