IAC logo
IAC Assessment: OR0585
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: OR0585
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center Oregon State University
Assessment Year 2012
Principal Product Windows and Doors
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 230
Plant Area (Sq.Ft.) 140,000
Annual Production 240,000,000 Units
Production Hrs. Annual 6,240
Location (State) OR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $103,526 1,763,400 kWh $0.06
Electricity Demand $43,851 6,705 kW-months/year $6.54
Electricity Fees $11,469 - $ -
Natural Gas $11,918 1,199 MMBtu $9.94
TOTAL ENERGY COSTS $170,764
RECOMMENDED SAVINGS* $79,020 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $15,114
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.4323 USE OPTIMUM SIZE AND CAPACITY EQUIPMENT Savings:
$8,836
Cost:
$7,417
$6,275 104,832 $2,561 346 - - - - - - $6,275
104,832
kWh
$2,561
346
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$2,690
Cost:
$2,000
$2,690 44,941 - - - - - - - - $2,690
44,941
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$1,776
Cost:
$500
$1,776 29,676 - - - - - - - - $1,776
29,676
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,028
Cost:
$2,305
$2,278 37,968 $750 101 - - - - - - $2,278
37,968
kWh
$750
101
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,171
Cost:
$1,000
$2,371 39,520 $800 108 - - - - - - $2,371
39,520
kWh
$800
108
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,942
Cost:
$1,000
- - - - $1,942 194 - - - - -
-
kWh
-
-
kW-months/year
$1,942
194
MMBtu
-
-
$
-
-
$
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$13,449
Cost:
$24,282
$9,633 160,956 $1,371 185 - - $1,873 - $572 - $9,633
160,956
kWh
$1,371
185
kW-months/year
-
-
MMBtu
$1,873
-
$
$572
-
$
08: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$16,379
Cost:
$16,379
$10,423 174,153 $5,956 804 - - - - - - $10,423
174,153
kWh
$5,956
804
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
09: 2.9114 USE SOLAR HEAT TO MAKE ELECTRICTY Savings:
$7,083
Cost:
$47,838
$6,660 111,277 $423 57 - - - - - - $6,660
111,277
kWh
$423
57
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
10: 4.131 MODIFY PROCESS TO REDUCE MATERIAL USE/COST Savings:
$8,580
Cost:
-
- - - - - - - - $8,580 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$8,580
-
$
11: 2.4131 SIZE ELECTRIC MOTORS FOR PEAK OPERATING EFFICIENCY Savings:
$12,086
Cost:
$16,390
$11,219 170,808 $867 187 - - - - - - $11,219
170,808
kWh
$867
187
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$79,020
Cost:
$119,111
$53,325 874,131 $12,728 1,788 $1,942 194 $1,873 - $9,152 - $53,325
874,131
kWh
$12,728
1,788
kW-months/year
$1,942
194
MMBtu
$1,873
-
$
$9,152
-
$
TOTAL IMPLEMENTED Savings:
$15,114
Cost:
$18,695
$13,497 208,776 $1,617 288 - - - - - - $13,497
208,776
kWh
$1,617
288
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost