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IAC Assessment: OR0683
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IAC Assessment: OR0683
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IAC Center Oregon State University
Assessment Year 2017
Principal Product Aluminum Extrusions
NAICS 331318 - Other Aluminum Rolling, Drawing, and Extruding
SIC 3354 - Aluminum Extruded Products
Sales $50,000,000-$100,000,000
# of Employees 110
Plant Area (Sq.Ft.) 143,000
Annual Production 26,000,000 Units
Production Hrs. Annual 6,240
Location (State) WA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $336,057 6,616,050 kWh $0.05
Electricity Demand $91,933 15,477 kW-months/year $5.94
Electricity Fees $28,741 - $ -
Natural Gas $93,553 17,248 MMBtu $5.42
TOTAL ENERGY COSTS $550,284
RECOMMENDED SAVINGS* $61,830 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $23,938
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.1113 REDUCE COMBUSTION AIR FLOW TO OPTIMUM Savings:
$19,831
Cost:
$19,940
- - - - $19,831 4,813 - - - - -
-
kWh
-
-
kW-months/year
$19,831
4,813
MMBtu
-
-
$
-
-
$
02: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$16,054
Cost:
$2,000
$16,054 345,627 - - - - - - - - $16,054
345,627
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.1113 REDUCE COMBUSTION AIR FLOW TO OPTIMUM Savings:
$4,107
Cost:
$670
- - - - $4,107 997 - - - - -
-
kWh
-
-
kW-months/year
$4,107
997
MMBtu
-
-
$
-
-
$
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$7,828
Cost:
$17,274
$7,828 168,527 - - - - - - - - $7,828
168,527
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$9,688
Cost:
$32,940
$9,548 205,546 $2,348 395 - - $266 - $(-2,474) - $9,548
205,546
kWh
$2,348
395
kW-months/year
-
-
MMBtu
$266
-
$
$(-2,474)
-
$
06: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$2,456
Cost:
$10,125
$2,079 44,768 $376 63 - - - - - - $2,079
44,768
kWh
$376
63
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.1113 REDUCE COMBUSTION AIR FLOW TO OPTIMUM Savings:
$1,866
Cost:
$5,700
- - - - $1,866 453 - - - - -
-
kWh
-
-
kW-months/year
$1,866
453
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$61,830
Cost:
$88,649
$35,509 764,468 $2,724 458 $25,804 6,263 $266 - $(-2,474) - $35,509
764,468
kWh
$2,724
458
kW-months/year
$25,804
6,263
MMBtu
$266
-
$
$(-2,474)
-
$
TOTAL IMPLEMENTED Savings:
$23,938
Cost:
$20,610
- - - - $23,938 5,810 - - - - -
-
kWh
-
-
kW-months/year
$23,938
5,810
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost