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IAC Assessment: RU0153
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IAC Assessment: RU0153
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IAC Center Rutgers, State Univ. of NJ
Assessment Year 1992
Principal Product AL AND ZN DIE CASTS
NAICS n/a
SIC 3363 - Aluminum Die-castings
Sales $5,000,000-$10,000,000
# of Employees 58
Plant Area (Sq.Ft.) 0
Annual Production 914,000 Pounds
Production Hrs. Annual 4,250
Location (State) NJ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $145,977 1,254,103 kWh $0.12
Natural Gas $97,442 24,524 MMBtu $3.97
TOTAL ENERGY COSTS $243,419
RECOMMENDED SAVINGS* $29,066 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $8,013
#|Description Savings
Cost
Status Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes
$ kWh $ MMBtu $ $
01: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,182
Cost:
$750
$1,182 10,258 - - - - $1,182
10,258
kWh
-
-
MMBtu
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$309
Cost:
-
$309 2,638 - - - - $309
2,638
kWh
-
-
MMBtu
-
-
$
03: 2.6232 INSTALL SET-BACK TIMERS Savings:
$865
Cost:
$199
$865 7,620 - - - - $865
7,620
kWh
-
-
MMBtu
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$832
Cost:
-
$904 7,913 - - $(-72) - $904
7,913
kWh
-
-
MMBtu
$(-72)
-
$
05: 2.4312 IMPROVE LUBRICATION PRACTICES Savings:
$4,228
Cost:
-
$4,228 36,342 - - - - $4,228
36,342
kWh
-
-
MMBtu
-
-
$
06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,006
Cost:
-
$1,006 8,792 - - - - $1,006
8,792
kWh
-
-
MMBtu
-
-
$
07: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$11,172
Cost:
-
$11,172 - - - - - $11,172
-
kWh
-
-
MMBtu
-
-
$
08: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$5,657
Cost:
$2,500
- - $5,657 1,425 - - -
-
kWh
$5,657
1,425
MMBtu
-
-
$
09: 2.1122 RE-SIZE CHARGING OPENINGS OR ADD A MOVABLE DOOR ON EQUIPMENT Savings:
$3,815
Cost:
-
- - $3,815 961 - - -
-
kWh
$3,815
961
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$29,066
Cost:
$3,449
$19,666 73,563 $9,472 2,386 $(-72) - $19,666
73,563
kWh
$9,472
2,386
MMBtu
$(-72)
-
$
TOTAL IMPLEMENTED Savings:
$8,013
Cost:
$3,449
$2,356 20,516 $5,657 1,425 - - $2,356
20,516
kWh
$5,657
1,425
MMBtu
-
-
$
Savings
Cost
$ kWh $ MMBtu $ $
Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes