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IAC Assessment: SD0040
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IAC Assessment: SD0040
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IAC Center San Diego State University
Assessment Year 1992
Principal Product 3-D WOVEN PRODUCTS
NAICS n/a
SIC 2221 - Broadwoven Fabric Mills, Manmade
Sales $10,000,000-$50,000,000
# of Employees 80
Plant Area (Sq.Ft.) 0
Annual Production 500,000 Pounds
Production Hrs. Annual 6,000
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $425,895 4,300,117 kWh $0.10
Natural Gas $222,575 58,054 MMBtu $3.83
TOTAL ENERGY COSTS $648,470
RECOMMENDED SAVINGS* $43,746 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $7,756
#|Description Savings
Cost
Status Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes
$ kWh $ MMBtu $ $
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$453
Cost:
$2,100
$453 4,689 - - - - $453
4,689
kWh
-
-
MMBtu
-
-
$
02: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$4,453
Cost:
-
$4,453 44,842 - - - - $4,453
44,842
kWh
-
-
MMBtu
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$237
Cost:
$200
$237 2,345 - - - - $237
2,345
kWh
-
-
MMBtu
-
-
$
04: 2.2426 USE WASTE HEAT FROM FLUE GASES TO HEAT SPACE CONDITIONING AIR Savings:
$1,724
Cost:
$10,000
- - $1,724 450 - - -
-
kWh
$1,724
450
MMBtu
-
-
$
05: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$27,118
Cost:
$30,970
$32,101 324,150 $(-4,983) (-1,301) - - $32,101
324,150
kWh
$(-4,983)
(-1,301)
MMBtu
-
-
$
06: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$265
Cost:
$7,150
- - $265 69 - - -
-
kWh
$265
69
MMBtu
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,680
Cost:
$906
$1,905 19,343 - - $(-225) - $1,905
19,343
kWh
-
-
MMBtu
$(-225)
-
$
08: 2.7123 KEEP LAMPS AND REFLECTORS CLEAN Savings:
$7,148
Cost:
$7,550
$6,376 64,478 - - $772 - $6,376
64,478
kWh
-
-
MMBtu
$772
-
$
09: 2.6232 INSTALL SET-BACK TIMERS Savings:
$668
Cost:
$2,469
$668 5,862 - - - - $668
5,862
kWh
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$43,746
Cost:
$61,345
$46,193 465,709 $(-2,994) (-782) $547 - $46,193
465,709
kWh
$(-2,994)
(-782)
MMBtu
$547
-
$
TOTAL IMPLEMENTED Savings:
$7,756
Cost:
$12,825
$7,716 77,081 $265 69 $(-225) - $7,716
77,081
kWh
$265
69
MMBtu
$(-225)
-
$
Savings
Cost
$ kWh $ MMBtu $ $
Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes