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IAC Assessment: SD0060
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IAC Assessment: SD0060
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IAC Center San Diego State University
Assessment Year 1993
Principal Product HEAT TREATING, HARDENING
NAICS n/a
SIC 3398 - Metal Heat Treating
Sales $1,000,000-$5,000,000
# of Employees 20
Plant Area (Sq.Ft.) 0
Annual Production 20,000 Tons
Production Hrs. Annual 4,334
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $150,846 1,535,170 kWh $0.10
Natural Gas $30,275 5,389 MMBtu $5.62
TOTAL ENERGY COSTS $181,121
RECOMMENDED SAVINGS* $12,284 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $4,515
#|Description Savings
Cost
Status Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes
$ kWh $ MMBtu $ $
01: 2.2514 COVER OPEN TANKS Savings:
$1,443
Cost:
$85
- - $1,443 257 - - -
-
kWh
$1,443
257
MMBtu
-
-
$
02: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$2,816
Cost:
$10,500
- - $2,816 501 - - -
-
kWh
$2,816
501
MMBtu
-
-
$
03: 2.2514 COVER OPEN TANKS Savings:
$96
Cost:
$54
- - $96 17 - - -
-
kWh
$96
17
MMBtu
-
-
$
04: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$748
Cost:
-
$748 7,620 - - - - $748
7,620
kWh
-
-
MMBtu
-
-
$
05: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$2,049
Cost:
-
$2,049 - - - - - $2,049
-
kWh
-
-
MMBtu
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$690
Cost:
$87
$732 7,327 - - $(-42) - $732
7,327
kWh
-
-
MMBtu
$(-42)
-
$
07: 2.7144 INSTALL SPECTRAL REFLECTORS / DELAMP Savings:
$403
Cost:
$480
$432 3,810 - - $(-29) - $432
3,810
kWh
-
-
MMBtu
$(-29)
-
$
08: 2.6232 INSTALL SET-BACK TIMERS Savings:
$220
Cost:
$360
$230 2,345 - - $(-10) - $230
2,345
kWh
-
-
MMBtu
$(-10)
-
$
09: 2.7134 USE PHOTOCELL CONTROLS Savings:
$3,563
Cost:
$2,475
$3,609 36,635 - - $(-46) - $3,609
36,635
kWh
-
-
MMBtu
$(-46)
-
$
10: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$256
Cost:
$300
$256 2,638 - - - - $256
2,638
kWh
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$12,284
Cost:
$14,341
$8,056 60,375 $4,355 775 $(-127) - $8,056
60,375
kWh
$4,355
775
MMBtu
$(-127)
-
$
TOTAL IMPLEMENTED Savings:
$4,515
Cost:
$10,885
$256 2,638 $4,259 758 - - $256
2,638
kWh
$4,259
758
MMBtu
-
-
$
Savings
Cost
$ kWh $ MMBtu $ $
Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes