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IAC Assessment: SD0064
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IAC Assessment: SD0064
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IAC Center San Diego State University
Assessment Year 1993
Principal Product ANIMAL AND FOWL FOOD
NAICS n/a
SIC 2048 - Prepared Feeds, Nec
Sales $10,000,000-$50,000,000
# of Employees 71
Plant Area (Sq.Ft.) 0
Annual Production 208,000 Tons
Production Hrs. Annual 5,616
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $271,233 2,699,883 kWh $0.10
Natural Gas $117,646 21,588 MMBtu $5.45
TOTAL ENERGY COSTS $388,879
RECOMMENDED SAVINGS* $31,599 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $29,700
#|Description Savings
Cost
Status Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes
$ kWh $ MMBtu $ $
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$907
Cost:
$1,038
$907 9,086 - - - - $907
9,086
kWh
-
-
MMBtu
-
-
$
02: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$3,679
Cost:
$5,291
$3,679 36,635 - - - - $3,679
36,635
kWh
-
-
MMBtu
-
-
$
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,125
Cost:
$60
$1,125 11,137 - - - - $1,125
11,137
kWh
-
-
MMBtu
-
-
$
04: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$795
Cost:
$600
$795 7,913 - - - - $795
7,913
kWh
-
-
MMBtu
-
-
$
05: 2.1232 KEEP BOILER TUBES CLEAN Savings:
$4,163
Cost:
$2,000
- - $4,163 764 - - -
-
kWh
$4,163
764
MMBtu
-
-
$
06: 2.1131 REPAIR FAULTY INSULATION IN FURNACES, BOILERS, ETC Savings:
$1,928
Cost:
$674
- - $1,928 354 - - -
-
kWh
$1,928
354
MMBtu
-
-
$
07: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$216
Cost:
$412
- - $216 40 - - -
-
kWh
$216
40
MMBtu
-
-
$
08: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$193
Cost:
$61
- - $193 35 - - -
-
kWh
$193
35
MMBtu
-
-
$
09: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$255
Cost:
$228
- - $255 47 - - -
-
kWh
$255
47
MMBtu
-
-
$
10: 2.2441 PREHEAT BOILER MAKEUP WATER WITH WASTE PROCESS HEAT Savings:
$12,485
Cost:
$15,690
- - $12,485 2,291 - - -
-
kWh
$12,485
2,291
MMBtu
-
-
$
11: 2.2449 RECOVER HEAT FROM EXHAUSTED STEAM, HOT AIR OR HOT WATER Savings:
$1,874
Cost:
$1,256
- - $1,874 344 - - -
-
kWh
$1,874
344
MMBtu
-
-
$
12: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,459
Cost:
$120
$1,559 15,533 - - $(-100) - $1,559
15,533
kWh
-
-
MMBtu
$(-100)
-
$
13: 2.6232 INSTALL SET-BACK TIMERS Savings:
$174
Cost:
$100
$174 1,465 - - - - $174
1,465
kWh
-
-
MMBtu
-
-
$
14: 2.7134 USE PHOTOCELL CONTROLS Savings:
$1,543
Cost:
$575
$1,443 14,361 - - $100 - $1,443
14,361
kWh
-
-
MMBtu
$100
-
$
15: 2.6232 INSTALL SET-BACK TIMERS Savings:
$400
Cost:
$760
$353 3,517 - - $47 - $353
3,517
kWh
-
-
MMBtu
$47
-
$
16: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$293
Cost:
$24
$270 2,638 - - $23 - $270
2,638
kWh
-
-
MMBtu
$23
-
$
17: 2.7492 USE PROPER THICKNESS OF INSULATION ON BUILDING ENVELOPE Savings:
$110
Cost:
$174
$110 1,172 - - - - $110
1,172
kWh
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$31,599
Cost:
$29,063
$10,415 103,457 $21,114 3,875 $70 - $10,415
103,457
kWh
$21,114
3,875
MMBtu
$70
-
$
TOTAL IMPLEMENTED Savings:
$29,700
Cost:
$28,128
$9,180 91,148 $20,450 3,753 $70 - $9,180
91,148
kWh
$20,450
3,753
MMBtu
$70
-
$
Savings
Cost
$ kWh $ MMBtu $ $
Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes