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IAC Assessment: SD0066
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IAC Assessment: SD0066
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IAC Center San Diego State University
Assessment Year 1993
Principal Product ANODIZING AND PLATING
NAICS n/a
SIC 3471 - Plating And Polishing
Sales $1,000,000-$5,000,000
# of Employees 88
Plant Area (Sq.Ft.) 0
Annual Production 5,000,000 Pieces
Production Hrs. Annual 6,120
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $73,477 570,340 kWh $0.13
Natural Gas $59,871 15,097 MMBtu $3.97
TOTAL ENERGY COSTS $133,348
RECOMMENDED SAVINGS* $60,730 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $51,068
#|Description Savings
Cost
Status Electricity Usage Natural Gas Administrative Changes Primary Raw Material Electricity Usage Natural Gas Administrative Changes Primary Raw Material
$ kWh $ MMBtu $ $ $ $
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,693
Cost:
$507
$1,693 9,965 - - - - - - $1,693
9,965
kWh
-
-
MMBtu
-
-
$
-
-
$
02: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$7,934
Cost:
-
$7,934 46,014 - - - - - - $7,934
46,014
kWh
-
-
MMBtu
-
-
$
-
-
$
03: 2.4324 REPLACE HYDRAULIC / PNEUMATIC EQUIPMENT WITH ELECTRIC EQUIPMENT Savings:
$6,874
Cost:
$1,012
$6,874 39,859 - - - - - - $6,874
39,859
kWh
-
-
MMBtu
-
-
$
-
-
$
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,788
Cost:
$315
$2,788 16,120 - - - - - - $2,788
16,120
kWh
-
-
MMBtu
-
-
$
-
-
$
05: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$893
Cost:
$300
$893 5,275 - - - - - - $893
5,275
kWh
-
-
MMBtu
-
-
$
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$17,069
Cost:
$120
$17,069 99,062 - - - - - - $17,069
99,062
kWh
-
-
MMBtu
-
-
$
-
-
$
07: 2.2444 USE HOT PROCESS FLUIDS TO PREHEAT INCOMING PROCESS FLUIDS Savings:
$2,751
Cost:
$3,889
$(-1,229) (-7,034) $3,980 706 - - - - $(-1,229)
(-7,034)
kWh
$3,980
706
MMBtu
-
-
$
-
-
$
08: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$9,375
Cost:
$15,000
- - - - - - $9,375 - -
-
kWh
-
-
MMBtu
-
-
$
$9,375
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,598
Cost:
-
$5,756 33,411 - - $(-158) - - - $5,756
33,411
kWh
-
-
MMBtu
$(-158)
-
$
-
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$51
Cost:
$180
$51 293 - - - - - - $51
293
kWh
-
-
MMBtu
-
-
$
-
-
$
11: 2.7144 INSTALL SPECTRAL REFLECTORS / DELAMP Savings:
$1,691
Cost:
$1,140
$1,590 9,086 - - $101 - - - $1,590
9,086
kWh
-
-
MMBtu
$101
-
$
-
-
$
12: 2.6232 INSTALL SET-BACK TIMERS Savings:
$376
Cost:
$600
$362 2,052 - - $14 - - - $362
2,052
kWh
-
-
MMBtu
$14
-
$
-
-
$
13: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$369
Cost:
-
$572 3,224 - - $(-203) - - - $572
3,224
kWh
-
-
MMBtu
$(-203)
-
$
-
-
$
14: 2.7144 INSTALL SPECTRAL REFLECTORS / DELAMP Savings:
$1,774
Cost:
$916
$1,774 9,672 - - - - - - $1,774
9,672
kWh
-
-
MMBtu
-
-
$
-
-
$
15: 2.6232 INSTALL SET-BACK TIMERS Savings:
$328
Cost:
$25
$309 1,758 - - $19 - - - $309
1,758
kWh
-
-
MMBtu
$19
-
$
-
-
$
16: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$1,166
Cost:
$300
$758 4,396 $408 72 - - - - $758
4,396
kWh
$408
72
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$60,730
Cost:
$24,304
$47,194 273,153 $4,388 778 $(-227) - $9,375 - $47,194
273,153
kWh
$4,388
778
MMBtu
$(-227)
-
$
$9,375
-
$
TOTAL IMPLEMENTED Savings:
$51,068
Cost:
$22,977
$37,532 217,174 $4,388 778 $(-227) - $9,375 - $37,532
217,174
kWh
$4,388
778
MMBtu
$(-227)
-
$
$9,375
-
$
Savings
Cost
$ kWh $ MMBtu $ $ $ $
Electricity Usage Natural Gas Administrative Changes Primary Raw Material Electricity Usage Natural Gas Administrative Changes Primary Raw Material