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IAC Assessment: SD0082
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IAC Assessment: SD0082
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IAC Center San Diego State University
Assessment Year 1994
Principal Product Steam Generators, Dynamometers
NAICS n/a
SIC 3443 - Fabricated Plate Work (boiler Shops)
Sales $10,000,000-$50,000,000
# of Employees 220
Plant Area (Sq.Ft.) 110,000
Annual Production 250 Pieces
Production Hrs. Annual 4,680
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $215,709 2,023,740 kWh $0.11
Natural Gas $95,672 15,124 MMBtu $6.33
TOTAL ENERGY COSTS $311,381
RECOMMENDED SAVINGS* $67,491 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $23,695
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$3,320
Cost:
$2,540
$3,320 31,067 - - $3,320
31,067
kWh
-
-
MMBtu
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,666
Cost:
$800
$6,666 62,427 - - $6,666
62,427
kWh
-
-
MMBtu
03: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$34,607
Cost:
$925
- - $34,607 5,467 -
-
kWh
$34,607
5,467
MMBtu
04: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$4,140
Cost:
$450
- - $4,140 653 -
-
kWh
$4,140
653
MMBtu
05: 2.2153 CLOSE OFF UNNEEDED STEAM LINES Savings:
$3,376
Cost:
$2,500
- - $3,376 534 -
-
kWh
$3,376
534
MMBtu
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,613
Cost:
$655
- - $1,613 257 -
-
kWh
$1,613
257
MMBtu
07: 2.4131 SIZE ELECTRIC MOTORS FOR PEAK OPERATING EFFICIENCY Savings:
$4,678
Cost:
$570
$4,678 43,962 - - $4,678
43,962
kWh
-
-
MMBtu
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,278
Cost:
$3,560
$3,278 30,188 - - $3,278
30,188
kWh
-
-
MMBtu
09: 2.7144 INSTALL SPECTRAL REFLECTORS / DELAMP Savings:
$5,162
Cost:
$5,175
$5,162 42,790 - - $5,162
42,790
kWh
-
-
MMBtu
10: 2.7132 INSTALL TIMERS ON LIGHT SWITCHES IN LITTLE USED AREAS Savings:
$57
Cost:
$25
$57 586 - - $57
586
kWh
-
-
MMBtu
11: 2.7134 USE PHOTOCELL CONTROLS Savings:
$594
Cost:
$230
$594 4,982 - - $594
4,982
kWh
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$67,491
Cost:
$17,430
$23,755 216,002 $43,736 6,911 $23,755
216,002
kWh
$43,736
6,911
MMBtu
TOTAL IMPLEMENTED Savings:
$23,695
Cost:
$8,575
$17,942 167,644 $5,753 910 $17,942
167,644
kWh
$5,753
910
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas