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IAC Assessment: SD0132
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IAC Assessment: SD0132
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IAC Center San Diego State University
Assessment Year 1996
Principal Product Aluminum Die Castings
NAICS n/a
SIC 3363 - Aluminum Die-castings
Sales $10,000,000-$50,000,000
# of Employees 190
Plant Area (Sq.Ft.) 58,000
Annual Production 3,000,000 Pounds
Production Hrs. Annual 4,284
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $181,560 2,681,125 kWh $0.07
Electricity Demand $53,573 17,371 kW-months/year $3.08
Natural Gas $128,916 39,598 MMBtu $3.26
TOTAL ENERGY COSTS $368,561
RECOMMENDED SAVINGS* $39,790 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Natural Gas Water Disposal Electricity Usage Natural Gas Water Disposal
$ kWh $ MMBtu $ Tgal
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$9,127
Cost:
$12,660
$9,127 103,458 - - - - $9,127
103,458
kWh
-
-
MMBtu
-
-
Tgal
02: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$16,412
Cost:
$46,000
- - $16,412 4,973 - - -
-
kWh
$16,412
4,973
MMBtu
-
-
Tgal
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,410
Cost:
$450
$2,410 28,136 - - - - $2,410
28,136
kWh
-
-
MMBtu
-
-
Tgal
04: 2.2611 MODERATE COOLING TOWER OUTLET TEMPERATURE Savings:
$318
Cost:
$200
$318 4,982 - - - - $318
4,982
kWh
-
-
MMBtu
-
-
Tgal
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,467
Cost:
$2,141
$2,467 28,722 - - - - $2,467
28,722
kWh
-
-
MMBtu
-
-
Tgal
06: 2.7144 INSTALL SPECTRAL REFLECTORS / DELAMP Savings:
$6,700
Cost:
$4,730
$6,700 78,253 - - - - $6,700
78,253
kWh
-
-
MMBtu
-
-
Tgal
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$673
Cost:
$517
$673 7,913 - - - - $673
7,913
kWh
-
-
MMBtu
-
-
Tgal
08: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) Savings:
$1,683
Cost:
$450
- - - - $1,683 126,990 -
-
kWh
-
-
MMBtu
$1,683
126,990
Tgal
TOTAL RECOMMENDED Savings:
$39,790
Cost:
$67,148
$21,695 251,464 $16,412 4,973 $1,683 126,990 $21,695
251,464
kWh
$16,412
4,973
MMBtu
$1,683
126,990
Tgal
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - -
-
kWh
-
-
MMBtu
-
-
Tgal
Savings
Cost
$ kWh $ MMBtu $ Tgal
Electricity Usage Natural Gas Water Disposal Electricity Usage Natural Gas Water Disposal