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IAC Assessment: SD0155
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IAC Assessment: SD0155
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IAC Center San Diego State University
Assessment Year 1996
Principal Product Aluminum forging for piston, wheels, and aircraft parts
NAICS n/a
SIC 3463 - Nonferrous Forgings
Sales $50,000,000-$100,000,000
# of Employees 350
Plant Area (Sq.Ft.) 105,025
Annual Production 3,754,210 Pounds
Production Hrs. Annual 8,850
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $358,569 4,146,835 kWh $0.09
Electricity Demand $112,597 12,383 kW-months/year $9.09
Electricity Fees $471,166 - $ -
Natural Gas $343,601 115,410 MMBtu $2.98
TOTAL ENERGY COSTS $1,287,214
RECOMMENDED SAVINGS* $52,462 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $45,745
#|Description Savings
Cost
Status Electricity Usage Natural Gas Other Liquid (haz) Electricity Usage Natural Gas Other Liquid (haz)
$ kWh $ MMBtu $ gal
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$27,898
Cost:
$58,420
$27,898 266,413 - - - - $27,898
266,413
kWh
-
-
MMBtu
-
-
gal
02: 2.2514 COVER OPEN TANKS Savings:
$254
Cost:
$364
- - $254 85 - - -
-
kWh
$254
85
MMBtu
-
-
gal
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,872
Cost:
$1,127
- - $1,872 624 - - -
-
kWh
$1,872
624
MMBtu
-
-
gal
04: 2.2424 USE HEAT IN FLUE GASES TO PREHEAT PRODUCTS OR MATERIALS Savings:
$1,401
Cost:
$1,127
- - $1,401 467 - - -
-
kWh
$1,401
467
MMBtu
-
-
gal
05: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,165
Cost:
$158
- - $1,165 48 - - -
-
kWh
$1,165
48
MMBtu
-
-
gal
06: 2.1131 REPAIR FAULTY INSULATION IN FURNACES, BOILERS, ETC Savings:
$867
Cost:
$1,344
- - $867 196 - - -
-
kWh
$867
196
MMBtu
-
-
gal
07: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$4,318
Cost:
$1,100
$4,318 12,016 - - - - $4,318
12,016
kWh
-
-
MMBtu
-
-
gal
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,662
Cost:
$500
$4,662 44,549 - - - - $4,662
44,549
kWh
-
-
MMBtu
-
-
gal
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,351
Cost:
$2,902
$4,351 41,911 - - - - $4,351
41,911
kWh
-
-
MMBtu
-
-
gal
10: 2.7144 INSTALL SPECTRAL REFLECTORS / DELAMP Savings:
$2,577
Cost:
$3,055
$2,577 21,981 - - - - $2,577
21,981
kWh
-
-
MMBtu
-
-
gal
11: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,816
Cost:
$779
$1,816 15,826 - - - - $1,816
15,826
kWh
-
-
MMBtu
-
-
gal
12: 3.1244 REDUCE SOLUTION DRAG-OUT TO PREVENT SOLUTION LOSS Savings:
$1,281
Cost:
-
- - - - $1,281 - -
-
kWh
-
-
MMBtu
$1,281
-
gal
TOTAL RECOMMENDED Savings:
$52,462
Cost:
$70,876
$45,622 402,696 $5,559 1,420 $1,281 - $45,622
402,696
kWh
$5,559
1,420
MMBtu
$1,281
-
gal
TOTAL IMPLEMENTED Savings:
$45,745
Cost:
$64,223
$43,045 380,715 $1,419 133 $1,281 - $43,045
380,715
kWh
$1,419
133
MMBtu
$1,281
-
gal
Savings
Cost
$ kWh $ MMBtu $ gal
Electricity Usage Natural Gas Other Liquid (haz) Electricity Usage Natural Gas Other Liquid (haz)