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IAC Assessment: SD0164
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IAC Assessment: SD0164
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IAC Center San Diego State University
Assessment Year 1997
Principal Product Plastic Products for Food Industry
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $100,000,000-$500,000,000
# of Employees 475
Plant Area (Sq.Ft.) 257,000
Annual Production 32,000,000 Pounds
Production Hrs. Annual 7,200
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,224,852 20,872,509 kWh $0.06
Electricity Demand $403,002 42,798 kW-months/year $9.42
Natural Gas $159,649 45,521 MMBtu $3.51
TOTAL ENERGY COSTS $1,787,503
RECOMMENDED SAVINGS* $841,783 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $576,202
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ gal $ lb $ $ $ $
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$50,256
Cost:
$53,800
$39,225 665,006 $11,031 1,171 - - - - - - - - - - - - - - $39,225
665,006
kWh
$11,031
1,171
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
gal
-
-
lb
-
-
$
-
-
$
02: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$241,567
Cost:
$538,000
$187,219 3,174,091 $54,348 5,769 - - - - - - - - - - - - - - $187,219
3,174,091
kWh
$54,348
5,769
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
gal
-
-
lb
-
-
$
-
-
$
03: 2.1224 REPLACE BOILER Savings:
$204,328
Cost:
$78,000
$169,920 2,880,715 $43,008 4,800 - - - - - - - - - - - - $(-8,600) - $169,920
2,880,715
kWh
$43,008
4,800
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
gal
-
-
lb
-
-
$
$(-8,600)
-
$
04: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT Savings:
$17,052
Cost:
$9,016
- - - - $17,052 4,872 - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$17,052
4,872
MMBtu
-
-
Tgal
-
-
gal
-
-
gal
-
-
lb
-
-
$
-
-
$
05: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$9,242
Cost:
$1,500
$6,348 107,562 $2,894 323 - - - - - - - - - - - - - - $6,348
107,562
kWh
$2,894
323
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
gal
-
-
lb
-
-
$
-
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$704
Cost:
-
$704 12,016 - - - - - - - - - - - - - - - - $704
12,016
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
gal
-
-
lb
-
-
$
-
-
$
07: 3.3128 UTILIZE OTHER METHODS TO REMOVE CONTAMINANTS Savings:
$47,553
Cost:
$80,200
- - - - - - $3,770 2,706,007 - - $23,783 707 - - $20,000 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$3,770
2,706,007
Tgal
-
-
gal
$23,783
707
gal
-
-
lb
$20,000
-
$
-
-
$
08: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$13,700
Cost:
$15,000
- - - - - - - - $13,700 16,000 - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$13,700
16,000
gal
-
-
gal
-
-
lb
-
-
$
-
-
$
09: 3.5313 INCREASE AMOUNT OF WASTE RECOVERED FOR RESALE Savings:
$11,250
Cost:
-
- - - - - - - - - - - - $11,250 37,500 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
gal
$11,250
37,500
lb
-
-
$
-
-
$
10: 3.5313 INCREASE AMOUNT OF WASTE RECOVERED FOR RESALE Savings:
$10,000
Cost:
-
- - - - - - - - - - - - $10,000 280,000 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
gal
$10,000
280,000
lb
-
-
$
-
-
$
11: 3.5313 INCREASE AMOUNT OF WASTE RECOVERED FOR RESALE Savings:
$6,000
Cost:
-
- - - - - - - - - - - - - - - - $6,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
gal
-
-
lb
-
-
$
$6,000
-
$
12: 3.8224 CONVERT TO LESS TOXIC HYDROCARBON CLEANERS Savings:
$496
Cost:
-
- - - - - - - - - - $496 6,600 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
$496
6,600
gal
-
-
lb
-
-
$
-
-
$
13: 4.513 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE LABOR COSTS Savings:
$164,025
Cost:
$20,000
- - - - - - - - - - - - - - - - $164,025 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
gal
-
-
lb
-
-
$
$164,025
-
$
14: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$29,160
Cost:
$1,000
- - - - - - - - - - - - - - - - $29,160 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
gal
-
-
lb
-
-
$
$29,160
-
$
15: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$36,450
Cost:
$8,000
- - - - - - - - - - - - - - - - $36,450 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
gal
-
-
lb
-
-
$
$36,450
-
$
TOTAL RECOMMENDED Savings:
$841,783
Cost:
$804,516
$403,416 6,839,390 $111,281 12,063 $17,052 4,872 $3,770 2,706,007 $13,700 16,000 $24,279 7,307 $21,250 317,500 $20,000 - $227,035 - $403,416
6,839,390
kWh
$111,281
12,063
kW-months/year
$17,052
4,872
MMBtu
$3,770
2,706,007
Tgal
$13,700
16,000
gal
$24,279
7,307
gal
$21,250
317,500
lb
$20,000
-
$
$227,035
-
$
TOTAL IMPLEMENTED Savings:
$576,202
Cost:
$631,316
$233,496 3,958,675 $68,273 7,263 $17,052 4,872 - - - - $496 6,600 $21,250 317,500 - - $235,635 - $233,496
3,958,675
kWh
$68,273
7,263
kW-months/year
$17,052
4,872
MMBtu
-
-
Tgal
-
-
gal
$496
6,600
gal
$21,250
317,500
lb
-
-
$
$235,635
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ gal $ lb $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Administrative Changes