IAC logo
IAC Assessment: SD0164
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: SD0164
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center San Diego State University
Assessment Year 1997
Principal Product Plastic Products for Food Industry
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $100,000,000-$500,000,000
# of Employees 475
Plant Area (Sq.Ft.) 257,000
Annual Production 32,000,000 Pounds
Production Hrs. Annual 7,200
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,224,852 20,872,509 kWh $0.06
Electricity Demand $403,002 42,798 kW-months/year $9.42
Natural Gas $159,649 45,521 MMBtu $3.51
TOTAL ENERGY COSTS $1,787,503
RECOMMENDED SAVINGS* $841,783 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $576,202
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ gal $ lb $ $ $ $
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$50,256
Cost:
$53,800
$39,225 665,006 $11,031 1,171 - - - - - - - - - - - - - - $39,225
665,006
kWh
$11,031
1,171
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
gal
-
-
lb
-
-
$
-
-
$
02: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$241,567
Cost:
$538,000
$187,219 3,174,091 $54,348 5,769 - - - - - - - - - - - - - - $187,219
3,174,091
kWh
$54,348
5,769
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
gal
-
-
lb
-
-
$
-
-
$
03: 2.1224 REPLACE BOILER Savings:
$204,328
Cost:
$78,000
$169,920 2,880,715 $43,008 4,800 - - - - - - - - - - - - $(-8,600) - $169,920
2,880,715
kWh
$43,008
4,800
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
gal
-
-
lb
-
-
$
$(-8,600)
-
$
04: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT Savings:
$17,052
Cost:
$9,016
- - - - $17,052 4,872 - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$17,052
4,872
MMBtu
-
-
Tgal
-
-
gal
-
-
gal
-
-
lb
-
-
$
-
-
$
05: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$9,242
Cost:
$1,500
$6,348 107,562 $2,894 323 - - - - - - - - - - - - - - $6,348
107,562
kWh
$2,894
323
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
gal
-
-
lb
-
-
$
-
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$704
Cost:
-
$704 12,016 - - - - - - - - - - - - - - - - $704
12,016
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
gal
-
-
lb
-
-
$
-
-
$
07: 3.3128 UTILIZE OTHER METHODS TO REMOVE CONTAMINANTS Savings:
$47,553
Cost:
$80,200
- - - - - - $3,770 2,706,007 - - $23,783 707 - - $20,000 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$3,770
2,706,007
Tgal
-
-
gal
$23,783
707
gal
-
-
lb
$20,000
-
$
-
-
$
08: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$13,700
Cost:
$15,000
- - - - - - - - $13,700 16,000 - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$13,700
16,000
gal
-
-
gal
-
-
lb
-
-
$
-
-
$
09: 3.5313 INCREASE AMOUNT OF WASTE RECOVERED FOR RESALE Savings:
$11,250
Cost:
-
- - - - - - - - - - - - $11,250 37,500 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
gal
$11,250
37,500
lb
-
-
$
-
-
$
10: 3.5313 INCREASE AMOUNT OF WASTE RECOVERED FOR RESALE Savings:
$10,000
Cost:
-
- - - - - - - - - - - - $10,000 280,000 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
gal
$10,000
280,000
lb
-
-
$
-
-
$
11: 3.5313 INCREASE AMOUNT OF WASTE RECOVERED FOR RESALE Savings:
$6,000
Cost:
-
- - - - - - - - - - - - - - - - $6,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
gal
-
-
lb
-
-
$
$6,000
-
$
12: 3.8224 CONVERT TO LESS TOXIC HYDROCARBON CLEANERS Savings:
$496
Cost:
-
- - - - - - - - - - $496 6,600 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
$496
6,600
gal
-
-
lb
-
-
$
-
-
$
13: 4.5130 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE LABOR COSTS Savings:
$164,025
Cost:
$20,000
- - - - - - - - - - - - - - - - $164,025 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
gal
-
-
lb
-
-
$
$164,025
-
$
14: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$29,160
Cost:
$1,000
- - - - - - - - - - - - - - - - $29,160 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
gal
-
-
lb
-
-
$
$29,160
-
$
15: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$36,450
Cost:
$8,000
- - - - - - - - - - - - - - - - $36,450 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
gal
-
-
lb
-
-
$
$36,450
-
$
TOTAL RECOMMENDED Savings:
$841,783
Cost:
$804,516
$403,416 6,839,390 $111,281 12,063 $17,052 4,872 $3,770 2,706,007 $13,700 16,000 $24,279 7,307 $21,250 317,500 $20,000 - $227,035 - $403,416
6,839,390
kWh
$111,281
12,063
kW-months/year
$17,052
4,872
MMBtu
$3,770
2,706,007
Tgal
$13,700
16,000
gal
$24,279
7,307
gal
$21,250
317,500
lb
$20,000
-
$
$227,035
-
$
TOTAL IMPLEMENTED Savings:
$576,202
Cost:
$631,316
$233,496 3,958,675 $68,273 7,263 $17,052 4,872 - - - - $496 6,600 $21,250 317,500 - - $235,635 - $233,496
3,958,675
kWh
$68,273
7,263
kW-months/year
$17,052
4,872
MMBtu
-
-
Tgal
-
-
gal
$496
6,600
gal
$21,250
317,500
lb
-
-
$
$235,635
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ gal $ lb $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Administrative Changes