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IAC Assessment: SD0177
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IAC Assessment: SD0177
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center San Diego State University
Assessment Year 1997
Principal Product Multi-layer printed circuit boards
NAICS n/a
SIC 3672 - Printed Circuit Boards
Sales $10,000,000-$50,000,000
# of Employees 250
Plant Area (Sq.Ft.) 82,000
Annual Production 0 Pieces
Production Hrs. Annual 7,803
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $410,023 5,746,190 kWh $0.07
Electricity Demand $107,968 14,246 kW-months/year $7.58
Natural Gas $60,447 26,769 MMBtu $2.26
TOTAL ENERGY COSTS $578,438
RECOMMENDED SAVINGS* $148,371 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $122,797
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Administrative Changes Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$6,578
Cost:
$9,930
$5,027 70,926 $1,551 205 - - - - - - - - $5,027
70,926
kWh
$1,551
205
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
02: 2.1224 REPLACE BOILER Savings:
$19,420
Cost:
$83,000
- - - - $19,420 8,444 - - - - - - -
-
kWh
-
-
kW-months/year
$19,420
8,444
MMBtu
-
-
gal
-
-
lb
-
-
$
03: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$6,154
Cost:
$3,900
- - - - $6,154 2,674 - - - - - - -
-
kWh
-
-
kW-months/year
$6,154
2,674
MMBtu
-
-
gal
-
-
lb
-
-
$
04: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$3,056
Cost:
$2,170
- - - - $3,056 1,329 - - - - - - -
-
kWh
-
-
kW-months/year
$3,056
1,329
MMBtu
-
-
gal
-
-
lb
-
-
$
05: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$1,916
Cost:
$720
- - - - $1,916 833 - - - - - - -
-
kWh
-
-
kW-months/year
$1,916
833
MMBtu
-
-
gal
-
-
lb
-
-
$
06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$4,318
Cost:
$6,500
$2,893 40,739 $1,425 188 - - - - - - - - $2,893
40,739
kWh
$1,425
188
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,228
Cost:
$13,068
$5,418 76,202 $810 107 - - - - - - - - $5,418
76,202
kWh
$810
107
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
08: 2.7144 INSTALL SPECTRAL REFLECTORS / DELAMP Savings:
$17,960
Cost:
$11,180
$15,559 219,226 $2,401 317 - - - - - - - - $15,559
219,226
kWh
$2,401
317
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
09: 3.6112 USE FILTER AND DRYING OVEN TO REDUCE SLUDGE VOLUME Savings:
$4,758
Cost:
$3,000
- - - - - - - - $4,758 116,000 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$4,758
116,000
lb
-
-
$
10: 3.5248 SEPARATE AND RECYCLE SCRAP METAL TO FOUNDRY OR FOR SALE Savings:
$5,045
Cost:
-
- - - - - - - - - - $5,045 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
$5,045
-
$
11: 3.4115 RECOVER AND REUSE COOLING WATER Savings:
$3,300
Cost:
$2,000
- - - - - - $3,300 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$3,300
-
gal
-
-
lb
-
-
$
12: 4.444 INSTALL SYSTEM TO COLLECT SCRAP Savings:
$69,638
Cost:
$20,000
- - - - - - - - - - $69,638 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
$69,638
-
$
TOTAL RECOMMENDED Savings:
$148,371
Cost:
$155,468
$28,897 407,093 $6,187 817 $30,546 13,280 $3,300 - $4,758 116,000 $74,683 - $28,897
407,093
kWh
$6,187
817
kW-months/year
$30,546
13,280
MMBtu
$3,300
-
gal
$4,758
116,000
lb
$74,683
-
$
TOTAL IMPLEMENTED Savings:
$122,797
Cost:
$68,568
$28,897 407,093 $6,187 817 $4,972 2,162 $3,300 - $4,758 116,000 $74,683 - $28,897
407,093
kWh
$6,187
817
kW-months/year
$4,972
2,162
MMBtu
$3,300
-
gal
$4,758
116,000
lb
$74,683
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Administrative Changes Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Administrative Changes