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IAC Assessment: SD0178
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IAC Assessment: SD0178
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IAC Center San Diego State University
Assessment Year 1997
Principal Product Cabinets for TV's and computer monitors
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 120
Plant Area (Sq.Ft.) 50,000
Annual Production 7,100,000 Pieces
Production Hrs. Annual 8,400
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $517,230 9,464,830 kWh $0.05
Electricity Demand $208,579 16,449 kW-months/year $12.68
Natural Gas $392 26 MMBtu $15.08
TOTAL ENERGY COSTS $726,201
RECOMMENDED SAVINGS* $390,921 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $129,858
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Other Liquid (haz) Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Other Liquid (haz) Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ gal $ $ $ $
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$7,361
Cost:
$6,880
$4,989 90,856 $2,372 188 - - - - - - $4,989
90,856
kWh
$2,372
188
kW-months/year
-
-
gal
-
-
$
-
-
$
02: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$6,487
Cost:
$7,800
$3,964 72,098 $2,523 199 - - - - - - $3,964
72,098
kWh
$2,523
199
kW-months/year
-
-
gal
-
-
$
-
-
$
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,849
Cost:
$100
$3,849 70,047 - - - - - - - - $3,849
70,047
kWh
-
-
kW-months/year
-
-
gal
-
-
$
-
-
$
04: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$2,400
Cost:
$2,250
$1,830 33,118 $570 45 - - - - - - $1,830
33,118
kWh
$570
45
kW-months/year
-
-
gal
-
-
$
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,073
Cost:
$4,231
$2,410 32,532 $663 52 - - - - - - $2,410
32,532
kWh
$663
52
kW-months/year
-
-
gal
-
-
$
-
-
$
06: 2.7144 INSTALL SPECTRAL REFLECTORS / DELAMP Savings:
$1,663
Cost:
$955
$1,253 16,999 $410 32 - - - - - - $1,253
16,999
kWh
$410
32
kW-months/year
-
-
gal
-
-
$
-
-
$
07: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$11,800
Cost:
$6,000
- - - - $11,800 11,800 - - - - -
-
kWh
-
-
kW-months/year
$11,800
11,800
gal
-
-
$
-
-
$
08: 3.8224 CONVERT TO LESS TOXIC HYDROCARBON CLEANERS Savings:
$12,985
Cost:
-
- - - - - - - - $12,985 - -
-
kWh
-
-
kW-months/year
-
-
gal
-
-
$
$12,985
-
$
09: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$3,620
Cost:
$9,000
- - - - - - $3,620 - - - -
-
kWh
-
-
kW-months/year
-
-
gal
$3,620
-
$
-
-
$
10: 3.7211 MODIFY MATERIAL APPLICATION METHODS Savings:
$1,620
Cost:
$2,600
- - - - - - - - $1,620 - -
-
kWh
-
-
kW-months/year
-
-
gal
-
-
$
$1,620
-
$
11: 4.2210 USE ONLY AMOUNT OF PACKAGING MATERIAL NECESSARY Savings:
$261,063
Cost:
$9,000
- - - - - - $261,063 - - - -
-
kWh
-
-
kW-months/year
-
-
gal
$261,063
-
$
-
-
$
12: 4.4410 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$75,000
Cost:
$20,000
- - - - - - $75,000 - - - -
-
kWh
-
-
kW-months/year
-
-
gal
$75,000
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$390,921
Cost:
$68,816
$18,295 315,650 $6,538 516 $11,800 11,800 $339,683 - $14,605 - $18,295
315,650
kWh
$6,538
516
kW-months/year
$11,800
11,800
gal
$339,683
-
$
$14,605
-
$
TOTAL IMPLEMENTED Savings:
$129,858
Cost:
$59,816
$18,295 315,650 $6,538 516 $11,800 11,800 $78,620 - $14,605 - $18,295
315,650
kWh
$6,538
516
kW-months/year
$11,800
11,800
gal
$78,620
-
$
$14,605
-
$
Savings
Cost
$ kWh $ kW-months/year $ gal $ $ $ $
Electricity Usage Electricity Demand Other Liquid (haz) Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Other Liquid (haz) Administrative Changes Ancillary Material Cost