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IAC Assessment: SD0190
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IAC Assessment: SD0190
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IAC Center San Diego State University
Assessment Year 1998
Principal Product Die Castings
NAICS n/a
SIC 3463 - Nonferrous Forgings
Sales $10,000,000-$50,000,000
# of Employees 115
Plant Area (Sq.Ft.) 100,000
Annual Production 380,000 Pieces
Production Hrs. Annual 4,726
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $97,261 1,927,608 kWh $0.05
Electricity Demand $71,567 7,535 kW-months/year $9.50
Natural Gas $87,867 19,776 MMBtu $4.44
TOTAL ENERGY COSTS $256,695
RECOMMENDED SAVINGS* $347,550 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $39,806
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Other Liquid (non-haz) Administrative Changes Electricity Usage Electricity Demand Other Liquid (non-haz) Administrative Changes
$ kWh $ kW-months/year $ gal $ $
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$7,869
Cost:
$11,580
$5,436 108,734 $2,433 256 - - - - $5,436
108,734
kWh
$2,433
256
kW-months/year
-
-
gal
-
-
$
02: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$30,174
Cost:
$15,667
$24,816 496,483 $5,358 564 - - - - $24,816
496,483
kWh
$5,358
564
kW-months/year
-
-
gal
-
-
$
03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$30,878
Cost:
$116,225
$20,162 403,283 $10,716 1,128 - - - - $20,162
403,283
kWh
$10,716
1,128
kW-months/year
-
-
gal
-
-
$
04: 2.2425 USE FLUE GASES TO HEAT PROCESS OR SERVICE WATER Savings:
$17,334
Cost:
$8,125
$14,256 285,170 $3,078 324 - - - - $14,256
285,170
kWh
$3,078
324
kW-months/year
-
-
gal
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$8,620
Cost:
$1,350
$6,407 128,077 $2,213 233 - - - - $6,407
128,077
kWh
$2,213
233
kW-months/year
-
-
gal
-
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$4,072
Cost:
-
$3,027 60,668 $1,045 110 - - - - $3,027
60,668
kWh
$1,045
110
kW-months/year
-
-
gal
-
-
$
07: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$788
Cost:
$300
$788 15,533 - - - - - - $788
15,533
kWh
-
-
kW-months/year
-
-
gal
-
-
$
08: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$2,086
Cost:
$4,856
$1,127 22,567 $959 101 - - - - $1,127
22,567
kWh
$959
101
kW-months/year
-
-
gal
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$7,443
Cost:
$6,942
$5,532 110,785 $1,911 201 - - - - $5,532
110,785
kWh
$1,911
201
kW-months/year
-
-
gal
-
-
$
10: 2.7144 INSTALL SPECTRAL REFLECTORS / DELAMP Savings:
$2,302
Cost:
$2,150
$1,606 32,239 $696 73 - - - - $1,606
32,239
kWh
$696
73
kW-months/year
-
-
gal
-
-
$
11: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$9,500
Cost:
$9,000
- - - - - - $9,500 - -
-
kWh
-
-
kW-months/year
-
-
gal
$9,500
-
$
12: 3.5131 RECYCLE WHITE WATER Savings:
$445
Cost:
-
- - - - $445 90,000 - - -
-
kWh
-
-
kW-months/year
$445
90,000
gal
-
-
$
13: 4.421 MODIFY CURRENT INCENTIVE PROGRAM Savings:
$226,039
Cost:
$560,000
- - - - - - $226,039 - -
-
kWh
-
-
kW-months/year
-
-
gal
$226,039
-
$
TOTAL RECOMMENDED Savings:
$347,550
Cost:
$736,195
$83,157 1,663,539 $28,409 2,990 $445 90,000 $235,539 - $83,157
1,663,539
kWh
$28,409
2,990
kW-months/year
$445
90,000
gal
$235,539
-
$
TOTAL IMPLEMENTED Savings:
$39,806
Cost:
$31,022
$22,008 440,503 $8,298 873 - - $9,500 - $22,008
440,503
kWh
$8,298
873
kW-months/year
-
-
gal
$9,500
-
$
Savings
Cost
$ kWh $ kW-months/year $ gal $ $
Electricity Usage Electricity Demand Other Liquid (non-haz) Administrative Changes Electricity Usage Electricity Demand Other Liquid (non-haz) Administrative Changes