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IAC Assessment: SD0197
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IAC Assessment: SD0197
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IAC Center San Diego State University
Assessment Year 1998
Principal Product Fluid handling products
NAICS n/a
SIC 3823 - Process Control Instruments
Sales $10,000,000-$50,000,000
# of Employees 270
Plant Area (Sq.Ft.) 93,000
Annual Production 500,000 Pieces
Production Hrs. Annual 5,200
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $271,287 4,557,737 kWh $0.06
Electricity Demand $127,355 10,011 kW-months/year $12.72
Natural Gas $53,461 10,471 MMBtu $5.11
TOTAL ENERGY COSTS $452,103
RECOMMENDED SAVINGS* $72,695 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $40,082
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Administrative Changes Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ lb $ $
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$3,252
Cost:
$2,520
$1,902 31,653 $1,350 106 - - - - - - $1,902
31,653
kWh
$1,350
106
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,569
Cost:
$350
$2,686 30,188 $883 69 - - - - - - $2,686
30,188
kWh
$883
69
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$1,535
Cost:
$2,000
$1,099 11,137 $436 34 - - - - - - $1,099
11,137
kWh
$436
34
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
04: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$18,682
Cost:
$7,000
$14,423 157,972 $4,946 389 $(-687) (-135) - - - - $14,423
157,972
kWh
$4,946
389
kW-months/year
$(-687)
(-135)
MMBtu
-
-
lb
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$17,149
Cost:
$23,968
$11,502 191,676 $5,647 444 - - - - - - $11,502
191,676
kWh
$5,647
444
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
06: 2.7144 INSTALL SPECTRAL REFLECTORS / DELAMP Savings:
$13,931
Cost:
$10,620
$9,555 159,437 $4,376 344 - - - - - - $9,555
159,437
kWh
$4,376
344
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
07: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$12,516
Cost:
$2,000
- - - - - - $12,516 288,000 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$12,516
288,000
lb
-
-
$
08: 3.7134 WASH AND REUSE RAGS ON-SITE Savings:
$711
Cost:
$600
- - - - - - $711 100 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$711
100
lb
-
-
$
09: 4.1120 REPLACE OLD MACHINE WITH NEW AUTOMATIC MULTI-STATION TOOL Savings:
$1,350
Cost:
$1,000
- - - - - - - - $1,350 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$1,350
-
$
TOTAL RECOMMENDED Savings:
$72,695
Cost:
$50,058
$41,167 582,063 $17,638 1,386 $(-687) (-135) $13,227 288,100 $1,350 - $41,167
582,063
kWh
$17,638
1,386
kW-months/year
$(-687)
(-135)
MMBtu
$13,227
288,100
lb
$1,350
-
$
TOTAL IMPLEMENTED Savings:
$40,082
Cost:
$32,438
$17,189 264,654 $8,316 653 - - $13,227 288,100 $1,350 - $17,189
264,654
kWh
$8,316
653
kW-months/year
-
-
MMBtu
$13,227
288,100
lb
$1,350
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Administrative Changes Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Administrative Changes