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IAC Assessment: SD0199
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IAC Assessment: SD0199
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IAC Center San Diego State University
Assessment Year 1998
Principal Product Aerospace and automotive seals
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 130
Plant Area (Sq.Ft.) 60,000
Annual Production 500,000 Pieces
Production Hrs. Annual 5,200
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $153,880 1,527,257 kWh $0.10
Electricity Demand $37,018 4,191 kW-months/year $8.83
Natural Gas $3,158 442 MMBtu $7.14
TOTAL ENERGY COSTS $194,056
RECOMMENDED SAVINGS* $106,011 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $17,146
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,582
Cost:
$750
$1,247 16,413 $335 38 - - - - $1,247
16,413
kWh
$335
38
kW-months/year
-
-
MMBtu
-
-
$
02: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$2,572
Cost:
$4,900
$1,589 20,809 $983 111 - - - - $1,589
20,809
kWh
$983
111
kW-months/year
-
-
MMBtu
-
-
$
03: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT Savings:
$2,756
Cost:
$1,182
- - - - $2,756 388 - - -
-
kWh
-
-
kW-months/year
$2,756
388
MMBtu
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,118
Cost:
$16,039
$4,574 60,082 $1,544 175 - - - - $4,574
60,082
kWh
$1,544
175
kW-months/year
-
-
MMBtu
-
-
$
05: 2.7144 INSTALL SPECTRAL REFLECTORS / DELAMP Savings:
$17,565
Cost:
$11,460
$13,622 179,367 $3,943 447 - - - - $13,622
179,367
kWh
$3,943
447
kW-months/year
-
-
MMBtu
-
-
$
06: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$4,118
Cost:
$8,500
- - - - - - $4,118 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$4,118
-
$
07: 3.1161 ELIMINATE/REDUCE AN OPERATION Savings:
$71,300
Cost:
-
- - - - - - $71,300 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$71,300
-
$
TOTAL RECOMMENDED Savings:
$106,011
Cost:
$42,831
$21,032 276,671 $6,805 771 $2,756 388 $75,418 - $21,032
276,671
kWh
$6,805
771
kW-months/year
$2,756
388
MMBtu
$75,418
-
$
TOTAL IMPLEMENTED Savings:
$17,146
Cost:
$31,371
$7,410 97,304 $2,862 324 $2,756 388 $4,118 - $7,410
97,304
kWh
$2,862
324
kW-months/year
$2,756
388
MMBtu
$4,118
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes