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IAC Assessment: SD0200
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IAC Assessment: SD0200
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IAC Center San Diego State University
Assessment Year 1998
Principal Product Furnaces, air handlers
NAICS n/a
SIC 3433 - Heating Equipment, Except Electric
Sales $10,000,000-$50,000,000
# of Employees 300
Plant Area (Sq.Ft.) 360,000
Annual Production 103,000 Pieces
Production Hrs. Annual 2,168
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $199,696 2,630,715 kWh $0.08
Electricity Demand $59,644 9,260 kW-months/year $6.44
Natural Gas $111,515 23,134 MMBtu $4.82
TOTAL ENERGY COSTS $385,675
RECOMMENDED SAVINGS* $139,082 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $52,524
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ $
01: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$310
Cost:
$340
$310 4,103 - - - - - - - - - - $310
4,103
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$809
Cost:
$700
$551 7,327 $258 41 - - - - - - - - $551
7,327
kWh
$258
41
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
03: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$1,219
Cost:
$2,364
- - - - $1,219 254 - - - - - - -
-
kWh
-
-
kW-months/year
$1,219
254
MMBtu
-
-
Tgal
-
-
lb
-
-
$
04: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$6,197
Cost:
$10,200
$3,927 51,583 $2,270 352 - - - - - - - - $3,927
51,583
kWh
$2,270
352
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
05: 2.7144 INSTALL SPECTRAL REFLECTORS / DELAMP Savings:
$2,402
Cost:
$2,820
$1,741 22,860 $661 103 - - - - - - - - $1,741
22,860
kWh
$661
103
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
06: 2.1221 REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES Savings:
$13,838
Cost:
$7,475
- - - - $13,838 2,883 - - - - - - -
-
kWh
-
-
kW-months/year
$13,838
2,883
MMBtu
-
-
Tgal
-
-
lb
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$12,464
Cost:
$14,319
$9,034 118,992 $3,430 533 - - - - - - - - $9,034
118,992
kWh
$3,430
533
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
08: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$4,320
Cost:
$9,000
- - - - - - - - - - $4,320 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
$4,320
-
$
09: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$480
Cost:
-
- - - - - - - - $480 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$480
-
lb
-
-
$
10: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$14,400
Cost:
-
- - - - - - $14,400 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$14,400
-
Tgal
-
-
lb
-
-
$
11: 3.6192 USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL Savings:
$6,318
Cost:
-
- - - - - - - - $6,318 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$6,318
-
lb
-
-
$
12: 4.7110 INITIATE A TOTAL QUALITY MANAGEMENT PROGRAM Savings:
$48,675
Cost:
$50,000
- - - - - - - - - - $48,675 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
$48,675
-
$
13: 4.7110 INITIATE A TOTAL QUALITY MANAGEMENT PROGRAM Savings:
$20,000
Cost:
-
- - - - - - - - - - $20,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
$20,000
-
$
14: 4.5140 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE HANDLING COSTS Savings:
$7,650
Cost:
$18,840
- - - - - - - - - - $7,650 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
$7,650
-
$
TOTAL RECOMMENDED Savings:
$139,082
Cost:
$116,058
$15,563 204,865 $6,619 1,029 $15,057 3,137 $14,400 - $6,798 - $80,645 - $15,563
204,865
kWh
$6,619
1,029
kW-months/year
$15,057
3,137
MMBtu
$14,400
-
Tgal
$6,798
-
lb
$80,645
-
$
TOTAL IMPLEMENTED Savings:
$52,524
Cost:
$19,900
$4,478 58,910 $2,528 393 - - $14,400 - $6,798 - $24,320 - $4,478
58,910
kWh
$2,528
393
kW-months/year
-
-
MMBtu
$14,400
-
Tgal
$6,798
-
lb
$24,320
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Administrative Changes