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IAC Assessment: SD0206
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IAC Assessment: SD0206
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IAC Center San Diego State University
Assessment Year 1998
Principal Product Custom injection molding
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 200
Plant Area (Sq.Ft.) 78,000
Annual Production 3,000,000 Pounds
Production Hrs. Annual 8,569
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $127,539 2,752,931 kWh $0.05
Electricity Demand $90,519 6,011 kW-months/year $15.06
TOTAL ENERGY COSTS $225,648
RECOMMENDED SAVINGS* $261,643 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $178,605
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
01: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$83,038
Cost:
$163,750
$60,349 1,312,427 $22,689 1,507 - - - - - - $60,349
1,312,427
kWh
$22,689
1,507
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
02: 2.3134 SHIFT FROM DAYTIME TO NIGHTTIME OPERATION Savings:
$5,837
Cost:
-
- - $5,837 388 - - - - - - -
-
kWh
$5,837
388
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
03: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$2,817
Cost:
$1,076
- - - - $2,817 210 - - - - -
-
kWh
-
-
kW-months/year
$2,817
210
MMBtu
-
-
Tgal
-
-
$
04: 2.7144 INSTALL SPECTRAL REFLECTORS / DELAMP Savings:
$519
Cost:
$1,260
$222 4,689 $297 20 - - - - - - $222
4,689
kWh
$297
20
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,374
Cost:
-
$1,651 36,049 $723 48 - - - - - - $1,651
36,049
kWh
$723
48
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
06: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$3,218
Cost:
$8,500
- - - - - - $3,218 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$3,218
-
Tgal
-
-
$
07: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$6,426
Cost:
$1,275
- - - - - - - - $6,426 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$6,426
-
$
08: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$157,414
Cost:
$12,000
- - - - - - - - $157,414 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$157,414
-
$
TOTAL RECOMMENDED Savings:
$261,643
Cost:
$187,861
$62,222 1,353,165 $29,546 1,963 $2,817 210 $3,218 - $163,840 - $62,222
1,353,165
kWh
$29,546
1,963
kW-months/year
$2,817
210
MMBtu
$3,218
-
Tgal
$163,840
-
$
TOTAL IMPLEMENTED Savings:
$178,605
Cost:
$24,111
$1,873 40,738 $6,857 456 $2,817 210 $3,218 - $163,840 - $1,873
40,738
kWh
$6,857
456
kW-months/year
$2,817
210
MMBtu
$3,218
-
Tgal
$163,840
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes