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IAC Assessment: SD0211
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IAC Assessment: SD0211
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IAC Center San Diego State University
Assessment Year 1999
Principal Product nylon film
NAICS n/a
SIC 3081 - Unsupported Plastics Film & Sheet
Sales $10,000,000-$50,000,000
# of Employees 85
Plant Area (Sq.Ft.) 120,000
Annual Production 2,400,000 Pounds
Production Hrs. Annual 7,200
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $178,557 2,657,972 kWh $0.07
Electricity Demand $52,024 6,368 kW-months/year $8.17
Natural Gas $6,404 1,031 MMBtu $6.21
TOTAL ENERGY COSTS $241,133
RECOMMENDED SAVINGS* $219,222 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $145,735
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Primary Product Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Primary Product
$ kWh $ kW-months/year $ MMBtu $ lb $ $
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$785
Cost:
-
$658 9,672 $127 16 - - - - - - $658
9,672
kWh
$127
16
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
02: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$10,261
Cost:
-
$7,651 114,009 $2,610 320 - - - - - - $7,651
114,009
kWh
$2,610
320
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
03: 2.7144 INSTALL SPECTRAL REFLECTORS / DELAMP Savings:
$3,358
Cost:
$6,750
$2,545 37,808 $813 100 - - - - - - $2,545
37,808
kWh
$813
100
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$21,102
Cost:
$2,000
$17,548 261,137 $3,554 435 - - - - - - $17,548
261,137
kWh
$3,554
435
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
05: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$36,281
Cost:
$5,000
$44,876 667,937 $9,093 1,113 $(-17,688) (-2,848) - - - - $44,876
667,937
kWh
$9,093
1,113
kW-months/year
$(-17,688)
(-2,848)
MMBtu
-
-
lb
-
-
$
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,700
Cost:
$370
$1,438 21,395 $262 32 - - - - - - $1,438
21,395
kWh
$262
32
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
07: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$25,400
Cost:
$10,000
- - - - - - $25,400 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$25,400
-
lb
-
-
$
08: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$22,360
Cost:
$3,000
- - - - - - $22,360 49 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$22,360
49
lb
-
-
$
09: 3.1192 REDUCE SCRAP PRODUCTION Savings:
$97,975
Cost:
-
- - - - - - - - $97,975 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$97,975
-
$
TOTAL RECOMMENDED Savings:
$219,222
Cost:
$27,120
$74,716 1,111,958 $16,459 2,016 $(-17,688) (-2,848) $47,760 49 $97,975 - $74,716
1,111,958
kWh
$16,459
2,016
kW-months/year
$(-17,688)
(-2,848)
MMBtu
$47,760
49
lb
$97,975
-
$
TOTAL IMPLEMENTED Savings:
$145,735
Cost:
$13,000
- - - - - - $47,760 49 $97,975 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$47,760
49
lb
$97,975
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Primary Product Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Primary Product