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IAC Assessment: SD0212
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IAC Assessment: SD0212
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IAC Center San Diego State University
Assessment Year 1999
Principal Product Custom molded injection parts
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 150
Plant Area (Sq.Ft.) 40,000
Annual Production 30,000,000 Pieces
Production Hrs. Annual 6,600
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $173,002 3,000,029 kWh $0.06
Electricity Demand $81,011 7,322 kW-months/year $11.06
TOTAL ENERGY COSTS $261,975
RECOMMENDED SAVINGS* $139,235 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $16,442
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Administrative Changes Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ gal $ $
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$896
Cost:
-
$673 11,723 $223 20 - - - - - - $673
11,723
kWh
$223
20
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
02: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$25,608
Cost:
$16,000
$24,033 415,885 $11,945 1,080 $(-10,370) (-1,670) - - - - $24,033
415,885
kWh
$11,945
1,080
kW-months/year
$(-10,370)
(-1,670)
MMBtu
-
-
gal
-
-
$
03: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$51,749
Cost:
$13,000
$41,190 712,778 $14,334 1,269 $(-3,775) (-608) - - - - $41,190
712,778
kWh
$14,334
1,269
kW-months/year
$(-3,775)
(-608)
MMBtu
-
-
gal
-
-
$
04: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$10,696
Cost:
-
$7,935 137,456 $2,761 250 - - - - - - $7,935
137,456
kWh
$2,761
250
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
05: 2.7144 INSTALL SPECTRAL REFLECTORS / DELAMP Savings:
$2,440
Cost:
$3,840
$1,496 25,791 $944 85 - - - - - - $1,496
25,791
kWh
$944
85
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
06: 2.3134 SHIFT FROM DAYTIME TO NIGHTTIME OPERATION Savings:
$990
Cost:
-
- - $990 90 - - - - - - -
-
kWh
$990
90
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
07: 2.6232 INSTALL SET-BACK TIMERS Savings:
$2,140
Cost:
$1,000
$2,140 36,928 - - - - - - - - $2,140
36,928
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
08: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$3,550
Cost:
$8,500
- - - - - - - - $3,550 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$3,550
-
$
09: 3.8132 USE LESS TOXIC AND VOLATILE SOLVENT SUBSTITUTES Savings:
$1,166
Cost:
-
- - - - - - $1,166 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$1,166
-
gal
-
-
$
10: 4.232 LEASE EQUIPMENT INSTEAD OF PURCHASING Savings:
$40,000
Cost:
-
- - - - - - - - $40,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$40,000
-
$
TOTAL RECOMMENDED Savings:
$139,235
Cost:
$42,340
$77,467 1,340,561 $31,197 2,794 $(-14,145) (-2,278) $1,166 - $43,550 - $77,467
1,340,561
kWh
$31,197
2,794
kW-months/year
$(-14,145)
(-2,278)
MMBtu
$1,166
-
gal
$43,550
-
$
TOTAL IMPLEMENTED Savings:
$16,442
Cost:
$4,840
$11,571 200,175 $3,705 335 - - $1,166 - - - $11,571
200,175
kWh
$3,705
335
kW-months/year
-
-
MMBtu
$1,166
-
gal
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Administrative Changes Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Administrative Changes