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IAC Assessment: SD0226
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IAC Assessment: SD0226
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IAC Center San Diego State University
Assessment Year 1999
Principal Product Plastic products
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $5,000,000-$10,000,000
# of Employees 112
Plant Area (Sq.Ft.) 45,000
Annual Production 1,500,000 Pounds
Production Hrs. Annual 6,240
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $120,701 1,778,136 kWh $0.07
Electricity Demand $32,059 3,940 kW-months/year $8.14
Natural Gas $579 81 MMBtu $7.15
TOTAL ENERGY COSTS $156,899
RECOMMENDED SAVINGS* $90,592 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $11,839
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Water Disposal Other Liquid (haz) Solid Waste (non-haz) Administrative Changes Electricity Usage Electricity Demand Water Disposal Other Liquid (haz) Solid Waste (non-haz) Administrative Changes
$ kWh $ kW-months/year $ Tgal $ gal $ lb $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,751
Cost:
$4,040
$1,320 19,343 $431 53 - - - - - - - - $1,320
19,343
kWh
$431
53
kW-months/year
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
02: 2.7144 INSTALL SPECTRAL REFLECTORS / DELAMP Savings:
$1,824
Cost:
$2,400
$1,375 20,223 $449 55 - - - - - - - - $1,375
20,223
kWh
$449
55
kW-months/year
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,129
Cost:
$50
$917 13,482 $212 26 - - - - - - - - $917
13,482
kWh
$212
26
kW-months/year
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,584
Cost:
$400
$1,261 18,464 $323 40 - - - - - - - - $1,261
18,464
kWh
$323
40
kW-months/year
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$488
Cost:
$800
$438 6,448 $50 6 - - - - - - - - $438
6,448
kWh
$50
6
kW-months/year
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
06: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$3,751
Cost:
-
$1,420 20,809 $2,331 1,052 - - - - - - - - $1,420
20,809
kWh
$2,331
1,052
kW-months/year
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
07: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$73,351
Cost:
$169,125
$61,724 907,972 $11,627 1,429 - - - - - - - - $61,724
907,972
kWh
$11,627
1,429
kW-months/year
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
08: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$903
Cost:
-
- - - - - - - - - - $903 - -
-
kWh
-
-
kW-months/year
-
-
Tgal
-
-
gal
-
-
lb
$903
-
$
09: 3.5217 REUSE / RECYCLE/ SELL PAPER PRODUCTS Savings:
$1,618
Cost:
-
- - - - - - - - $1,618 - - - -
-
kWh
-
-
kW-months/year
-
-
Tgal
-
-
gal
$1,618
-
lb
-
-
$
10: 3.8133 CONVERT TO AQUEOUS CLEANING Savings:
$1,362
Cost:
-
- - - - - - $1,362 40 - - - - -
-
kWh
-
-
kW-months/year
-
-
Tgal
$1,362
40
gal
-
-
lb
-
-
$
11: 3.7311 MAINTAIN MACHINES TO REDUCE LEAKS Savings:
$1,103
Cost:
$385
- - - - $1,103 711,360 - - - - - - -
-
kWh
-
-
kW-months/year
$1,103
711,360
Tgal
-
-
gal
-
-
lb
-
-
$
12: 4.6510 INSTALL BACK-UP EQUIPMENT Savings:
$1,728
Cost:
-
- - - - - - - - - - $1,728 - -
-
kWh
-
-
kW-months/year
-
-
Tgal
-
-
gal
-
-
lb
$1,728
-
$
TOTAL RECOMMENDED Savings:
$90,592
Cost:
$177,200
$68,455 1,006,741 $15,423 2,661 $1,103 711,360 $1,362 40 $1,618 - $2,631 - $68,455
1,006,741
kWh
$15,423
2,661
kW-months/year
$1,103
711,360
Tgal
$1,362
40
gal
$1,618
-
lb
$2,631
-
$
TOTAL IMPLEMENTED Savings:
$11,839
Cost:
$4,875
$4,918 72,098 $3,297 1,171 $1,103 711,360 - - $1,618 - $903 - $4,918
72,098
kWh
$3,297
1,171
kW-months/year
$1,103
711,360
Tgal
-
-
gal
$1,618
-
lb
$903
-
$
Savings
Cost
$ kWh $ kW-months/year $ Tgal $ gal $ lb $ $
Electricity Usage Electricity Demand Water Disposal Other Liquid (haz) Solid Waste (non-haz) Administrative Changes Electricity Usage Electricity Demand Water Disposal Other Liquid (haz) Solid Waste (non-haz) Administrative Changes