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IAC Assessment: SD0235
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IAC Assessment: SD0235
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IAC Center San Diego State University
Assessment Year 1999
Principal Product paint and coatings
NAICS n/a
SIC 2851 - Paints And Allied Products
Sales $10,000,000-$50,000,000
# of Employees 100
Plant Area (Sq.Ft.) 91,250
Annual Production 485 Thousand Gallons
Production Hrs. Annual 2,677
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $80,730 1,049,824 kWh $0.08
Electricity Demand $41,676 5,251 kW-months/year $7.94
Natural Gas $493 69 MMBtu $7.14
TOTAL ENERGY COSTS $126,408
RECOMMENDED SAVINGS* $220,375 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $48,333
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Other Liquid (haz) Solid Waste (haz) Administrative Changes Electricity Usage Electricity Demand Other Liquid (haz) Solid Waste (haz) Administrative Changes
$ kWh $ kW-months/year $ gal $ lb $ $
01: 2.7144 INSTALL SPECTRAL REFLECTORS / DELAMP Savings:
$3,382
Cost:
$7,776
$2,436 31,653 $946 120 - - - - - - $2,436
31,653
kWh
$946
120
kW-months/year
-
-
gal
-
-
lb
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,361
Cost:
$1,782
$980 12,896 $381 48 - - - - - - $980
12,896
kWh
$381
48
kW-months/year
-
-
gal
-
-
lb
-
-
$
03: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT Savings:
$3,356
Cost:
-
$2,294 29,894 $1,062 134 - - - - - - $2,294
29,894
kWh
$1,062
134
kW-months/year
-
-
gal
-
-
lb
-
-
$
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$18,218
Cost:
$23,830
$5,530 74,443 $12,688 5,530 - - - - - - $5,530
74,443
kWh
$12,688
5,530
kW-months/year
-
-
gal
-
-
lb
-
-
$
05: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$5,852
Cost:
-
$5,852 76,202 - - - - - - - - $5,852
76,202
kWh
-
-
kW-months/year
-
-
gal
-
-
lb
-
-
$
06: 2.2612 USE COOLING TOWER WATER INSTEAD OF REFRIGERATION Savings:
$3,794
Cost:
$14,000
$2,595 33,705 $1,199 151 - - - - - - $2,595
33,705
kWh
$1,199
151
kW-months/year
-
-
gal
-
-
lb
-
-
$
07: 4.3110 SCHEDULE DELIVERIES ACCORDING TO DEMAND Savings:
$7,690
Cost:
-
- - - - - - - - $7,690 - -
-
kWh
-
-
kW-months/year
-
-
gal
-
-
lb
$7,690
-
$
08: 3.7212 IMPROVED MATERIAL HANDLING (MIXING AND TRANSFER) Savings:
$594
Cost:
-
- - - - - - $594 3,168 - - -
-
kWh
-
-
kW-months/year
-
-
gal
$594
3,168
lb
-
-
$
09: 3.8143 RECYCLE CLEANING SOLVENT AND REUSE Savings:
$34,580
Cost:
$20,000
- - - - $34,580 11,520 - - - - -
-
kWh
-
-
kW-months/year
$34,580
11,520
gal
-
-
lb
-
-
$
10: 4.1110 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$107,143
Cost:
$115,000
- - - - - - - - $107,143 - -
-
kWh
-
-
kW-months/year
-
-
gal
-
-
lb
$107,143
-
$
11: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$21,793
Cost:
-
- - $21,793 317 - - - - - - -
-
kWh
$21,793
317
kW-months/year
-
-
gal
-
-
lb
-
-
$
12: 4.2110 CONSIDER USE / PURCHASE OF BULK MATERIALS WHERE POSSIBLE Savings:
$4,290
Cost:
$8,840
- - - - - - - - $4,290 - -
-
kWh
-
-
kW-months/year
-
-
gal
-
-
lb
$4,290
-
$
13: 4.2110 CONSIDER USE / PURCHASE OF BULK MATERIALS WHERE POSSIBLE Savings:
$3,960
Cost:
-
- - - - - - - - $3,960 - -
-
kWh
-
-
kW-months/year
-
-
gal
-
-
lb
$3,960
-
$
14: 2.3132 RECHARGE BATTERIES ON DURING OFF-PEAK DEMAND PERIODS Savings:
$4,362
Cost:
$1,078
- - $4,362 201 - - - - - - -
-
kWh
$4,362
201
kW-months/year
-
-
gal
-
-
lb
-
-
$
TOTAL RECOMMENDED Savings:
$220,375
Cost:
$192,306
$19,687 258,793 $42,431 6,501 $34,580 11,520 $594 3,168 $123,083 - $19,687
258,793
kWh
$42,431
6,501
kW-months/year
$34,580
11,520
gal
$594
3,168
lb
$123,083
-
$
TOTAL IMPLEMENTED Savings:
$48,333
Cost:
$24,908
$5,530 74,443 $38,843 6,048 - - - - $3,960 - $5,530
74,443
kWh
$38,843
6,048
kW-months/year
-
-
gal
-
-
lb
$3,960
-
$
Savings
Cost
$ kWh $ kW-months/year $ gal $ lb $ $
Electricity Usage Electricity Demand Other Liquid (haz) Solid Waste (haz) Administrative Changes Electricity Usage Electricity Demand Other Liquid (haz) Solid Waste (haz) Administrative Changes